A grain-size-dependent reduction in the room-temperature thermal conductivity of nanocrystalline yttria-stabilized zirconia is reported for the first time. Films were grown by metal-organic chemical vapor deposition with controlled grain sizes from 10 to 100 nm. For grain sizes smaller than approximately 30 nm, a substantial reduction in thermal conductivity was observed, reaching a value of less than one-third the bulk value at the smallest grain sizes measured. The observed behavior is consistent with expectations based on an estimation of the phonon mean-free path in zirconia. © 2000 American Institute of Physics. ͓S0003-6951͑00͒05034-8͔The efficiency of gas turbine engines is dictated by the maximum sustained operating temperature of their typically Ni-or Co-based alloy turbine rotors. The development of new, higher temperature, high-strength, lightweight alloys is desirable. 1 However, recent studies have concluded that significant near-term progress in increasing turbine engine operating temperatures is more likely to come from the development of improved thermal barrier coatings ͑TBCs͒, typically yttria-stabilized zirconia ͑YSZ͒, than from the design of new alloys. 2 New processing techniques that result in TBC microstructures with lower thermal conductivity could lead either to higher operating temperatures of turbine engines, resulting in greater efficiency, or thinner coatings for the same operating temperature, which would reduce overall weight. Nanocrystalline YSZ coatings are of interest because they offer the possibility of lowering thermal conductivity, and may also provide additional benefits for TBC applications because of the possibility of improved toughness and ductility compared to that of coarser-grained ceramics. 3,4 The low thermal conductivity of YSZ ͑ϳ2.3 W/mK for high-density, polycrystalline material with a yttria-content of 10 mol. % at 20°C 5 ͒ is due primarily to phonon scattering by vacancies on the material's highly defective oxygen sublattice. 6 The potential for reduced thermal conductivity in nanocrystalline coatings arises from the predicted enhanced phonon scattering due to the presence of numerous closely spaced grain boundaries. For example, Klemens and Gell 6 have theoretically predicted that the room temperature thermal conductivity of 10 nm grain-sized YSZ containing 7 wt. % Y 2 O 3 will be decreased more than 50% compared to 1 m grain-sized YSZ of the same composition. The goal of the present study was to experimentally determine the effect of grain size on the room-temperature thermal conductivity of YSZ, thus contributing to the fundamental understanding of grain-size-dependent phonon scattering processes.Nanocrystalline YSZ films were grown by metal-organic chemical vapor deposition ͑MOCVD͒ using a low-pressure, horizontal, cold-walled deposition system. Yttrium b-diketonate ͓Y͑thd͒ 3 ͔ and zirconium t-butoxide ͓ZrOC͑CH 3 ͒ 4 ͔ 7 were chosen as precursor materials. Highpurity nitrogen was used as the precursor carrier gas. The precursors were mixed with high-purity ...

by the University of Chmago as Operatoro Argonne National Laboratory ("+lrgonneũ nder Contract No. W-31-109-ENG-38 wit Government' retains for itsel~" and other ! acting on its behalf, a paid-up, no exclusive, irrevocable worldwide duce, prepare derivative works, distribute copie to the public, and perform publicly and display pubhcly, by or on behalf of th Government.

by the University of Chmago as Operatoro Argonne National Laboratory ("+lrgonneũ nder Contract No. W-31-109-ENG-38 wit Government' retains for itsel~" and other ! acting on its behalf, a paid-up, no exclusive, irrevocable worldwide duce, prepare derivative works, distribute copie to the public, and perform publicly and display pubhcly, by or on behalf of th Government.

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