We report the use of atomically thin layers of graphene as a protective coating that inhibits corrosion of underlying metals. Here, we employ electrochemical methods to study the corrosion inhibition of copper and nickel by either growing graphene on these metals, or by mechanically transferring multilayer graphene onto them. Cyclic voltammetry measurements reveal that the graphene coating effectively suppresses metal oxidation and oxygen reduction. Electrochemical impedance spectroscopy measurements suggest that while graphene itself is not damaged, the metal under it is corroded at cracks in the graphene film. Finally, we use Tafel analysis to quantify the corrosion rates of samples with and without graphene coatings. These results indicate that copper films coated with graphene grown via chemical vapor deposition are corroded 7 times slower in an aerated Na(2)SO(4) solution as compared to the corrosion rate of bare copper. Tafel analysis reveals that nickel with a multilayer graphene film grown on it corrodes 20 times slower while nickel surfaces coated with four layers of mechanically transferred graphene corrode 4 times slower than bare nickel. These findings establish graphene as the thinnest known corrosion-protecting coating.
Self-assembled monolayers (SAMs) formed by the adsorption of n-alkanethiols [CH3(CH2) n - 1SH; n = 8, 12, 16, 18, 20, 22, and 29] onto copper provide a flexible method for producing coatings that can protect the underlying metal against corrosion. The ability to tailor the thickness of the coatings at the angstrom-level by choice of adsorbate allows examination of the effect of angstrom-level variations in film thickness on the performance of the SAM as a barrier layer. A combination of infrared (IR) spectroscopy and electrochemical impedance spectroscopy (EIS) was used to correlate the structure of the SAM with its barrier properties during extended exposures to 1 atm of O2 at 100% relative humidity (RH). EIS results reveal that the coating resistances provided by SAMs with chain lengths of 16 carbons or more (i.e. n ≥ 16) exhibit a linear increase with chain length and are orders of magnitude greater than those provided by SAMs with n ≤ 12 due to the more crystalline nature of the thicker films. Upon exposure to 1 atm of O2 at 100% RH, the barrier properties of the SAMs deteriorate as observed by impedance measurements. SAMs formed from longer-chained adsorbates are superior to shorter-chained analogues in maintaining their structural and protective properties due to their greater van der Waals interactions. The ability of a film to maintain its barrier properties scales exponentially with the chain length of the n-alkanethiol, whereby an additional five methylenes in the adsorbate yields films that are twice as effective in maintaining their barrier properties. Complementary experiments using IR spectroscopy to characterize the phase state of the films suggest that the eventual breakdown in protection for these coatings is due to a structural transformation of the SAM from a crystalline state to a less densely packed film that is much less effective as a barrier layer. The results suggest that these structural changes may be induced by roughening of the underlying copper substrate that occurs during the corrosion process.
Plants and some types of bacteria demonstrate an elegant means to capitalize on the superabundance of solar energy that reaches our planet with their energy conversion process called photosynthesis. Seeking to harness Nature's optimization of this process, we have devised a biomimetic photonic energy conversion system that makes use of the photoactive protein complex Photosystem I, immobilized on the surface of nanoporous gold leaf (NPGL) electrodes, to drive a photoinduced electric current through an electrochemical cell. The intent of this study is to further the understanding of how the useful functionality of these naturally mass-produced, biological light-harvesting complexes can be integrated with nonbiological materials. Here, we show that the protein complexes retain their photonic energy conversion functionality after attachment to the nanoporous electrode surface and, further, that the additional PSI/electrode interfacial area provided by the NPGL allows for an increase in PSI-mediated electron transfer with respect to an analogous 2D system if the pores are sufficiently enlarged by dealloying. This increase of interfacial area is pertinent for other applications involving electron transfer between phases; thus, we also report on the widely accessible and scalable method by which the NPGL electrode films used in this study are fabricated and attached to glass and Au/Si supports and demonstrate their adaptability by modification with various self-assembled monolayers. Finally, we demonstrate that the magnitude of the PSI-catalyzed photocurrents provided by the NPGL electrode films is dependent upon the intensity of the light used to irradiate the electrodes.
The kinetics and mechanism for the solution-phase adsorption of n-alkanethiols onto gold to form self-assembled monolayers (SAMs) have been monitored in situ using atomic force microscopy (AFM). Time-dependent AFM images reveal detailed structural information about the adsorbed layer during its growth. In 2-butanol, CH3(CH2)17SH molecules initially adsorb on gold with the molecular axis of their hydrocarbon chains oriented parallel to the surface. As the surface coverage increases to near saturation, a two-dimensional phase transition occurs and produces islands composed of molecules with their hydrocarbon axis oriented ∼30° from the surface normal. Continued exposure to the thiol solution results in a greater number of these islands and the growth of these nuclei until a SAM is formed with a commensurate (∛×∛)R30° structure. The growth of the lying-down phase follows a first-order Langmuir adsorption isotherm, while the phase transition is best described by a second-order reaction. The kinetics of the self-assembly process also depends on the chain length of the alkanethiol and the cleanness of the gold surface. Longer-chained thiols, such as CH3(CH2)17O(CH2)19SH, formed complete SAMs more rapidly than did shorter-chained thiols, such as CH3(CH2)17SH. The physisorbed, lying-down phase for CH3(CH2)17O(CH2)19SH was less homogeneous and its two-dimensional phase transition was more complicated than for CH3(CH2)17SH and CH3(CH2)21SH, as the CH3(CH2)17O(CH2)19SH molecules adopt multiple conformations. Of these, the two dominant ones are an all-trans, and another where the hydrocarbon chain adopts an all-trans conformation except for a gauche bond on both sides of the ether unit. These conformers coexist on the surface during the initial adsorption and its transition to the standing-up phase, but change to the all-trans structure in the complete SAM.
The long‐term success of photosynthetic organisms has resulted in their global superabundance, which is sustained by their widespread, continual mass‐production of the integral proteins that photocatalyze the chemical processes of natural photosynthesis. Here, a fast, general method to assemble multilayer films composed of one such photocatalytic protein complex, Photosystem I (PSI), onto a variety of substrates is reported. The resulting films, akin to the stacked thylakoid structures of leaves, consist of a protein matrix that is permeable to electrochemical mediators and contain a high concentration of photoelectrochemically active redox centers. These multilayer assemblies vastly outperform previously reported monolayer films of PSI in terms of photocurrent production when incorporated into an electrochemical system, and it is shown that these photocatalytic properties increase with the film thickness. These results demonstrate how the assembly of micron‐thick coatings of PSI on non‐biological substrates yields a biohybrid ensemble that manifests the photocatalytic activity of the film’s individual protein constituents, and represent significant progress toward affordable, biologically‐inspired renewable energy conversion platforms.
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