A multidisciplinary approach is presented to analyse the precipitation process in a model Al-Cu alloy.Although this topic has been extensively studied in the past, most of the investigations are focussed either on transmission electron microscopy or on thermal analysis of the processes. The information obtained from these techniques cannot, however, provide a coherent picture of all the complex transformations that take place during decomposition of supersaturated solid solution. Thermal analysis, high resolution dilatometry, (high resolution) transmission electron microscopy and density functional calculations are combined to study precipitation kinetics, interfacial energies, and the effect of second phase precipitates on the mechanical strength of the alloy. Data on both the coherent and semicoherent orientations of the ′′ / interface are reported for the first time. The combination of the different characterization and modelling techniques provides a detailed picture of the precipitation phenomena that take place during aging and of the different contributions to the strength of the alloy. This strategy can be used to analyse and design more complex alloys.

The mechanisms of dislocation/precipitate interaction were studied by means of discrete dislocation dynamics within a multiscale approach. Simulations were carried out using the discrete continuous method in combination with a fast Fourier transform solver to compute the mechanical fields (Bertin et al., 2015). The original simulation strategy was modified to include straight dislocation segments by means of the field dislocation mechanics method and was applied to simulate the interaction of an edge dislocation with a θ precipitate in an Al-Cu alloy. It was found that the elastic mismatch has a negligible influence on the dislocation/precipitate interaction in the Al-Cu system. Moreover, the influence of the precipitate aspect ratio and orientation was reasonably well captured by the simple Orowan model in the absence of the stress-free transformation strain. Nevertheless, the introduction of the stress-free transformation strain led to dramatic changes in the dislocation/precipitate interaction and in the critical resolved shear stress to overcome the precipitate, particularly in the case of precipitates with small aspect ratio. The new multiscale approach to study the dislocation/precipitate interactions opens the possibility to obtain quantitative estimations of the strengthening provided by precipitates in metallic alloys taking into account the microstructural details.

The mechanisms of dislocation/precipitate interactions were analyzed in an Al-Cu alloy containing a homogeneous dispersion of θ precipitates by means of discrete dislocation dynamics simulations. The simulations were carried out within the framework of the discrete-continuous method and the precipitates were assumed to be impenetrable by dislocations. The main parameters that determine the dislocation/precipitate interactions (elastic mismatch, stress-free transformation strains, dislocation mobility and cross-slip rate) were obtained from atomistic simulations, while the size, shape, spatial distribution and volume fraction of the precipitates were obtained from transmission electron microscopy. The predictions of the critical resolved shear stress (including the contribution of solid solution) were in agreement with the experimental results obtained by means of compression tests in micropillars of the Al-Cu alloy oriented for single slip. The simulations revealed that the most important contribution to the precipitation hardening of the alloy was provided by the stress-free transformation strains followed by the solution hardening and the Orowan mechanism due to the bow-out of the dislocations around the precipitates.