Large heat load are encountered in hypersonic flight applications due to the high vehicle speed (over Mach 5, i.e. 5000 km.h-1) and to the combustion heat release. If passive and ablative protections are a way to ensure the thermal management, the regenerative cooling is probably the most efficient one to enable the structures withstanding (notably for reusable structures). The present study is a part of COMPARER project (COntrol and Measure of PArameters in a REacting stReam) which aims at investigating the highly coupled phenomenon (heat and mass transfers, pyrolysis, combustion) in a cooling channel surrounding a SCRamjet combustion chamber and at proposing some parameters to enable the control of such a complex technology. In this paper, we present the comparative numerical pyrolysis study of some selected synthetic and jet fuels (heptane, decane, dodecane, kerosene surrogate). The fluid pyrolysis has been studied experimentally and the results of RESPIRE numerical simulation under lab and in-flight conditions are given with validation to provide a deep understanding of phenomenon. The impact of the density, of the critical parameters, of the viscosity and of the chemistry is investigated to analyze their effect on the cooling efficiency of the engine. That also enables to estimate which properties the best cooling fuel should have. Furthermore, a combustion study is conducted because the cooling fuel is the one that ensure the thrust. The RESPIRE code enables to conduct both coupled pyrolysis and combustion studies. A first approach of the dynamic regeneratively cooled SCRamjet is provided to get a large vision of the fuel nature impact on the system.
A real-time quantification Infra Red method has been developed with a gas cell to determine the composition of hydrocarbon pyrolysis products. The aim is to chemically characterise the fuel decomposition in case of regenerative cooling. The method can be extended to a large variety of applications. A transient analysis of the method behaviour is conducted to estimate its capacity to be applied to unsteady conditions (one measure per second), which can be encountered in cooling activity and unsteady processes. 2/38 obtained on gas cell measurements is found to be correct over 10 wt% to 20 wt.% of gasification rate and very satisfactory over 60 wt.% but this depends on the species. An extension of the method has been developed with a dedicated online cell to be specifically applied to supercritical and multiphase flows. The quantification of the gas phase in the pyrolysis mixture in case of biphasic flow is proposed and validated with an uncertainty around 3 wt.%. The coke formation is monitored as a function of time and its quantification is even tested with 50 % of uncertainty after a numerical calibration with respect to simulation.
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