Ca 3 Co 4 O 9 + x wt% Ag (x=0, 1, 3, 5, and 10) polycrystalline thermoelectric
In this research, the effect of machining parameters on the various surface roughness characteristics (arithmetic average roughness (Ra), root mean square average roughness (Rq) and average maximum height of the profile (Rz)) in the milling of AISI 4140 steel were experimentally investigated. Depth of cut, feed rate, cutting speed and the number of insert were considered as control factors; Ra, Rz and Rq were considered as response factors. Experiments were designed considering Taguchi L9 orthogonal array. Multi signal-to-noise ratio was calculated for the response variables simultaneously. Analysis of variance was conducted to detect the significance of control factors on responses. Moreover, the percent contributions of the control factors on the surface roughness were obtained to be the number of insert (71.89 %), feed (19.74 %), cutting speed (5.08%) and depth of cut (3.29 %). Minimum surface roughness values for Ra, Rz and Rq were obtained at 325 m/min cutting speed, 0.08 mm/rev feed rate, 1 number of insert and 1 mm depth of cut by using multi-objective Taguchi technique.
In this study, the effect of cutting parameters such as the depth of cut, feed rate, cutting speed and the number of inserts on surface roughness were investigated in the milling of the AISI 4140 steel. The optimal control factors for surface quality were detected by using the Taguchi technique. Experimental trials were designed according to the Taguchi L18 (21x33) orthogonal array. The statistical effects of control factors on surface roughness have been established by using the analysis of variance (ANOVA). Optimal cutting parameters were obtained by using the S/N ratio values. The ANOVA results showed that the effective factors were the number of inserts and the feed rate on surface roughness. However, the depth of cut and the cutting speed showed an insignificant effect. Additionally, the First-order and Second-order regression analysis were conducted to estimate the performance characteristics of the experiment. The acquired regression equation results matched with the surface roughness measurement results. The optimal performance characteristics were obtained as a 0.5 mm depth of cut, 0.08 mm/rev feed rate, 325 m/min cutting speed and 1 number of inserts by using the Taguchi method. Additionally, the confirmation test results indicated that the Taguchi method was very prosperous in the optimization of the machining parameters to obtain the minimum surface roughness in the milling of the AISI 4140 steel.
In the present study, Grey based fuzzy algorithm was used for the optimization of complex multiple performance characteristics of the ball burnishing process. Experiments have been planned according to Taguchi's L16 orthogonal design matrix. Burnishing force, number of passes, feed rate and burnishing speed were selected as input parameters, whereas surface roughness and microhardness were selected as output responses. Using Grey relation analysis (GRA), Grey relational coefficient (GRC) and Grey relation grade (GRG) were obtained. Then, Grey-based fuzzy algorithm was applied to obtain Grey fuzzy reasoning grade (GFRG). Analysis of variance (ANOVA) was carried out to find the significance and contribution of parameters on multiple performance characteristics. Finally, a confirmation test was applied at the optimum level of GFRG to validate the results. The results also show the feasibility of the Grey-based fuzzy algorithm for continuous improvement in product quality in complex manufacturing processes.
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