There is a requirement for improved three-dimensional surface characterisation and reduced tool wear when modern computer numerical control (CNC) machine tools are operating at high cutting velocities, spindle speeds and feed rates. For large depths of cut and large material removal rates, there is a tendency for machines to chatter caused by selfexcited vibration in the machine tools leading to precision errors, poor surface finish quality, tool wear and possible machine damage. This study illustrates a method for improving machine tool performance by understanding and adaptively controlling the machine structural vibration. The first step taken is to measure and interpret machine tool vibration and produce a structural model. As a consequence, appropriate sensors need to be selected and/or designed and then integrated to measure all self-excited vibrations. The vibrations of the machine under investigation need to be clearly understood by analysis of sensor signals and surface finish measurement. The active vibration control system has been implemented on a CNC machine tool and validated under controlled conditions by compensating for machine tool vibrations on time-varying multi-point cutting operations for a vertical milling machine. The design of the adaptive control system using modelling, filtering, active vibration platform and sensor feedback techniques has been demonstrated to be successful.
The use of piezo actuators in machine tools is a current topic. There are many research works which show the advantages of this kind of actuators in various fields around machining. In this paper an active work piece holder is presented, which is designed for reducing the dynamic displacement between the tool and the work piece relatively. The paper shows the design process for the fixture, the finite element analysis of the mechanical parts and the actuators. Also a specially designed power amplifier is presented which fits best to the needs of voltage and frequency range of the active work piece holder. First experimental results are shown
A concept for the suppression of resonant vibration of an elastic system undergoing forced vibration coupled to electroactive polymer (EAP) actuators based on dielectric elastomers is demonstrated. The actuators are utilized to vary the stiffness of the end support of a clamped beam, which is forced to harmonic vibration via a piezoelectric patch. Due to the nonlinear dependency of the elastic modulus of the EAP material, the modulus can be changed by inducing an electrostrictive deformation. The resulting change in stiffness of the EAP actuator leads to a shift of the resonance frequencies of the vibrating beam, enabling an effective reduction of the vibration amplitude by an external electric signal. Using a custom-built setup employing an aluminum vibrating beam coupled on both sides to electrodized strips of VHB tape, a significant reduction of the resonance amplitude was achieved. The effectiveness of this concept compared to other active and passive concepts of vi bration reduction is discussed
scite is a Brooklyn-based organization that helps researchers better discover and understand research articles through Smart Citations–citations that display the context of the citation and describe whether the article provides supporting or contrasting evidence. scite is used by students and researchers from around the world and is funded in part by the National Science Foundation and the National Institute on Drug Abuse of the National Institutes of Health.