Lithium-ion batteries offer great energy and power densities but the thermal stability is an issue of concern compared to other battery technologies. In this study different types of abuse testing have been performed in order to compare the battery safety for different types of commercial lithium-ion battery cells. The results show large differences in abuse response for different cells. Exposed to external heating laptop cells with cobalt based cathode developed a thermal runaway resulting in pressure release, fire and temperatures over 700 • C. Lithium iron phosphate (LFP) is known to be a very thermally stable cathode material and LFP-cells showed a significantly lower thermal response, a thermal runaway could, however, be detected for some of the cells in the external heating test. The overcharge tests of LFP-cells were in most cases uneventful but in one case the test resulted in a violent fire. The short circuit tests showed modest temperature increases of the cells in spite of high currents peaking at around 1000 A. Although the development of safer lithium-ion battery cells has been successful thermal runaway events may still occur under extreme conditions.
Lithium-ion battery fires generate intense heat and considerable amounts of gas and smoke. Although the emission of toxic gases can be a larger threat than the heat, the knowledge of such emissions is limited. This paper presents quantitative measurements of heat release and fluoride gas emissions during battery fires for seven different types of commercial lithium-ion batteries. The results have been validated using two independent measurement techniques and show that large amounts of hydrogen fluoride (HF) may be generated, ranging between 20 and 200 mg/Wh of nominal battery energy capacity. In addition, 15–22 mg/Wh of another potentially toxic gas, phosphoryl fluoride (POF3), was measured in some of the fire tests. Gas emissions when using water mist as extinguishing agent were also investigated. Fluoride gas emission can pose a serious toxic threat and the results are crucial findings for risk assessment and management, especially for large Li-ion battery packs.
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