Optimization of cathodes and cell
configurations has dramatically
improved current Li–S batteries; it is now necessary to rescrutinize
failure in Li–S batteries from an anodic perspective. Here,
we reveal another possible failure mechanism induced by mossy Li in
long-lifespan Li–S batteries and present a factor that might
influence the inhomogeneous growth of Li whiskers. The large volume
expansion derived from the growth of mossy Li promoted the formation
and densification of a crust layer comprising passive sediments, which
blocked the charge transfer for the lithium underneath, leading to
low lithium utilization and battery failure. Further research showed
the growth of mossy Li is related to inhomogeneous stripping, which
began at imperfections on the SEI and self-amplified into large irregular
pits, from which delicate mossy Li whiskers sprouted preferentially
because of the relatively stable environment within. These findings
are anticipated to enhance the performance of Li–S batteries
and facilitate the development of other lithium batteries.
Nature’s wisdom resides in achieving a joint enhancement of strength and toughness by constructing intelligent, hierarchical architectures from extremely limited resources. A representative example is nacre, in which a brick-and-mortar structure enables a confluence of toughening mechanisms on multiple length scales. The result is an outstanding combination of strength and toughness which is hardly achieved by engineering materials. Here, a bioinspired Ni/Ni3C composite with nacre-like, brick-and-mortar structure was constructed from Ni powders and graphene sheets. This composite achieved a 73% increase in strength with only a 28% compromise on ductility, leading to a notable improvement in toughness. The graphene-derived Ni-Ti-Al/Ni3C composite retained high hardness up to 1000°C. The present study unveiled a method to smartly use 2D materials to fabricate high-performance metal matrix composites with brick-and-mortar structure through interfacial reactions and, furthermore, created an opportunity of developing advanced Ni-C–based alloys for high-temperature environments.
Hybrid aluminum composites are fabricated in a novel manner to characteristically induce a layer‐wise aligned distribution of micro‐scale Al3Ni and Al3Ti intermetallic particles that are formed in situ within a ductile Al matrix. The simple and unique Rolling of Randomly Orientated Layer‐wise Materials (RROLM) manufacturing methodology enables microstructural tailoring of the intermetallic reinforcing particles to prescribe enhanced crack tip deflection caused by the complex interaction of local veins of reinforcement particles, in an effort to overshadow the classical loss of toughness in large‐particle reinforced composites. The complimentary reinforcements and their interface with the Al matrix are revealed to have a gradual transition zone that functions to maintain critical cohesion with the particles and the matrix, empowering the superior load transfer capability of the particles, and reducing microvoid penetration into the matrix. In situ three‐point bending observations combined with a local strain field analysis, demonstrate the distinctive crack deflection mechanisms exhibit by the composite. Deviating from the norm, this specialized particle reinforced composite exhibited both strengthening and toughening mechanisms simultaneously, over control samples. The investigated design strategy and model material will assist materials development toward light‐weight, stronger, and tougher particle reinforced Al matrix composites.
A new, in situ hermeticity testing apparatus has been developed to allow helium leak evaluation of ceramic tubes, including nuclear‐grade SiC/SiC fuel cladding ceramic matrix composites (CMC), during four‐point bending with simultaneous monitoring of local deformation and damage, using stereoscopic digital image correlation (DIC) and acoustic emissions. The capabilities of the experimental apparatus are demonstrated using alumina, borosilicate glass, and 4130 steel tubes with representative cladding dimensions and then applied to study the deformation‐hermeticity relationship of SiC/SiC CMCs. Results of three CMCs appear to indicate that matrix cracking occurs near the deviation from linearity strain at strains ranging from 0.04% to 0.06% and is shortly followed by an initial loss of gas tightness by 0.09% bending strain. Leaking increased in distinct steps over 0.1%‐0.2% bending strain, and within this range, results indicate that prior to fiber fracture, it is likely possible to regain gas tightness upon unloading. This technique and uncovered hermetic failure behavior are intended to progress the standardization of a test methodology for nuclear reactor components and to begin to resolve the mechanisms controlling distinct steps of ceramic matrix composite failure.
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