Chemical recycling of plastic wastes can be a useful complement to mechanical recycling to achieve the required plastics recycling rates and to establish a circular economy that is climate neutral and resource‐efficient. Different mixed plastic wastes that are subject to future recycling efforts are studied under uniform conditions of intermediate pyrolysis characterized by a medium heating rate and pyrolysis temperature. Product distributions and selected product properties are determined, and process mass and energy balances are derived. Product yields and compositions are highly dependent on the waste pyrolyzed. The results show that pyrolysis is a suitable process to recover chemical feedstock from various complex mixed plastic wastes.
Feedstock recycling of secondary raw materials is the backbone of the Circular Economy (CE). The efficient recovery of resources, energy, along with achieving minimal environmental impact is mandatory for the successful realization of CE. Chicken manure is an interesting waste stream due to its content of nutrients, in particular of phosphorus, which makes it a suitable feedstock for fertilizer applications. However, the contamination caused by antibiotics, organic pollutants, and sanitary aspects demand the manures treatment before further recycling. Thermochemical treatment based on intermediate pyrolysis targets decentral application to produce carbonized solids for fertilizer application. This work evaluated pyrolysis char from the pyrolysis of chicken manure in comparison to the original feedstock using state-of-the-art thermal treatment, i.e., combustion in grate furnaces. The samples were evaluated in terms of chemical and mineralogical composition by applying several analytical techniques. Bio-availability of the main nutrients (NPK) was assessed by adopting standard methods. Additionally, the effect on toxicity was discussed by means of heavy metals analysis, as well as of pot tests. Results showed, that pyrolysis had a far more positive effect on nutrient availability compared to combustion, and it provided a suitable method for the thermal treatment of contaminated feedstocks.
This introduces an organic-inorganic thermosetting hybrid resin system based on unsaturated polyester and polysilazanes. It shows the chemical modification of unsaturated polyester structures by end capping to enable the combination of both components. In general, halogen-free unsaturated polyesters are not fire-retardant and have to be equipped with additives. Fillers and intumescent additives are preponderantly used in today's fire-retardant formulations. In contrast to these fire-retardants, polysilazanes act as ceramizing agents. Polysilazanes are suitable fire-retardants for resin transfer molding due to their low viscosity. Both burning behavior and glass transition temperature (T-g) are investigated as important application properties. In contrast to state-of-the-art fire-retardant formulations polysilazane-based thermosetting hybrid resins burn with high intensity and fast extinction. Therefore, total heat and smoke emission is decreased. The formation of ceramic structures during burning results in high residual mechanical properties and a low mass loss
Most automotive plastic waste (APW) is landfilled or used in energy recovery as it is unsuitable for high‐quality product mechanical recycling. Chemical recycling via pyrolysis offers a pathway toward closing the material loop by handling this heterogeneous waste and providing feedstock for producing virgin plastics. This study compares chemical recycling and energy recovery scenarios for APW regarding climate change impact and cumulative energy demand (CED), assessing potential environmental advantages. In addition, an economic assessment is conducted. In contrast to other studies, the assessments are based on pyrolysis experiments conducted with an actual waste fraction. Mass balances and product composition are reported. The experimental data is combined with literature data for up‐ and downstream processes for the assessment. Chemical recycling shows a lower net climate change impact (0.57 to 0.64 kg CO2e/kg waste input) and CED (3.38 to 4.41 MJ/kg waste input) than energy recovery (climate change impact: 1.17 to 1.25 kg CO2e/kg waste input; CED: 6.94 to 7.97 MJ/kg waste input), while energy recovery performs better economically (net processing cost of −0.05 to −0.02€/kg waste input) compared to chemical recycling (0.05 to 0.08€/kg waste input). However, chemical recycling keeps carbon in the material cycle contributing to a circular economy and reducing the dependence on fossil feedstocks. Therefore, an increasing circularity of APW through chemical recycling shows a conflict between economic and environmental objectives.
Catalytic pyrolysis of post-industrial and post-consumer waste is studied in an auger-type reactor at pilot scale by applying two different zeolites and an amorphous silica-alumina catalyst in-situ at 400-550 °C. Contrary to thermal pyrolysis, of polyolefin-rich waste, high gaseous pyrolysis product yields of approx. 85 wt % are achieved with C 2 -C 4 olefin contents of up to 67 wt %. After deactivation by coke deposition catalyst regeneration is proved feasible for maintaining the gaseous product yield and composition. Waste feedstocks with significant nitrogen and halogen heteroatom content are not suitable for in-situ catalytic pyrolysis.
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