The aerodynamic performance of a turbine blade was evaluated via total pressure loss measurements on a linear cascade. The Reynolds number was varied from 600,000 to 1,200,000 to capture the operating regime for heavy-duty gas turbines. Four different types of surface roughness on the same profile were tested in the High Speed Cascade Wind Tunnel of the University of the German Armed Forces Munich and evaluated against a hydraulically smooth reference blade. The ratios of surface roughness to chord length for the test blade surfaces are in the range of Ra/c = 7.6×10−06 – 7.9×10−05. The total pressure losses were evaluated from wake traverse measurements. The loss increase due to surface roughness was found to increase with increasing Reynolds number. For the maximum tested Reynolds number of Re = 1,200,000 the increase in total pressure loss for the highest analysed surface roughness value of Ra = 11.8 μm was found to be 40% compared to a hydraulically smooth surface. The results of the measurements were compared to a correlation from literature as well as to well-documented measurements in literature. Good agreement was found for high Reynolds numbers between the correlation and the test results presented in this paper and the data available from literature.
Two-dimensional unsteady Navier-Stokes calculations of a transonic single stage high pressure turbine were carried out with emphasis on the flow field behind the rotor. Detailed validation of the numerical procedure with experimental data showed excellent agreement in both time-averaged and time-resolved flow quantities. The numerical time-step as well as the grid resolution allowed the prediction of the Kármán vortex streets of both stator and rotor. Therefore the influence of the vorticity shed from the stator on the vortex street of the rotor is detectable. It was found that certain vortices in the rotor wake are enhanced while others are diminished by passing stator wake segments. A schematic of this process is presented. In the relative frame of reference the rotor is operating in a transonic flow field with shocks at the suction side trailing edge. These shocks interact with both rotor and stator wakes. It was found that a shock-modulation occurs in time and space due to the stator wake passing. In the absolute frame of reference behind the rotor a 50% variation in shock strength is observed according to the circumferential or clocking position. Furthermore a substantial weakening of the rotor suction side trailing edge shock in flow direction is detected in an unsteady flow simulation when compared to a steady state calculation which is caused by convection of upstream stator wake segments. The physics of the mentioned unsteady phenomena as well as their influence on design are discussed.
Two-dimensional unsteady Navier–Stokes calculations of a transonic single-stage high-pressure turbine were carried out with emphasis on the flow field behind the rotor. Detailed validation of the numerical procedure with experimental data showed excellent agreement in both time-averaged and time-resolved flow quantities. The numerical timestep as well as the grid resolution allowed the prediction of the Ka´rma´n vortex streets of both stator and rotor. Therefore, the influence of the vorticity shed from the stator on the vortex street of the rotor is detectable. It was found that certain vortices in the rotor wake are enhanced while others are diminished by passing stator wake segments. A schematic of this process is presented. In the relative frame of reference, the rotor is operating in a transonic flow field with shocks at the suction side trailing edge. These shocks interact with both rotor and stator wakes. It was found that a shock modulation occurs in time and space due to the stator wake passing. In the absolute frame of reference behind the rotor, a 50-percent variation in shock strength is observed according to the circumferential or clocking position. Furthermore, a substantial weakening of the rotor suction side trailing edge shock in flow direction is detected in an unsteady flow simulation when compared to a steady-state calculation, which is caused by convection of upstream stator wake segments. The physics of the aforementioned unsteady phenomena as well as their influence on design are discussed.
Within a European project a high-pressure turbine stage was investigated at DLR, Göttingen. The investigations consisted primarily of experiments carried out in the windtunnel for Rotating Cascades (RGG), but some numerical work was also performed. Detailed measurements were carried out at mid section of a turbine rotor using a Laser-2-Focus device which served as a velocimeter measuring 2D-velocity vectors and turbulence quantities and as a tool to determine the concentration of coolant ejected at the trailing edge of the stator blades. The measurement of coolant concentration downstream of the stator and inside the rotor provided a detailed picture of the stator wake development and its interaction with the moving rotor. Axial measurement locations reached from the stator exit through the rotor to a downstream measurement plane. Measurement results are presented as instantaneous flow values. Unsteady flow vectors and turbulence intensities could be related at 16 time instants representing one rotor blade passsing period to the wake development made visible by the coolant concentration. The measured unsteady flow vectors and unsteady pressures, measured with semi-conductor pressure transducers, are compared with results from a numerical calculation using the Navier-Stokes code “TRACE-U” which allows the computation of the unsteady flow field. The measured steady and unsteady flow quantities served to validate the Navier-Stokes code. A comparison of the wake entropy trajectories outside the blade boundary layers and at the wall gives an impression of the lag between the arrival time of the wake in the freestream near the blade surface and the time the boundary layer quantities at the blade surface itself are affected.
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