In this work, stable aqueous suspensions of nano-boehmite were developed through a hybrid wet-chemical route that uses hyperbranched dendritic poly(ethylene)imine (PEI) as template material for boehmite formation aiming at the development of a deagglomerated a-alumina nanopowder after calcination. The method involves firstly the interaction between the Al precursor and PEI followed by the hydrolysis and polycondensation reactions. The study was aiming to investigate the effect of solids content and pH during reactions on both the stability of the final suspension and the morphology of the resulting nanocrystals. For this purpose, the suspensions were evaluated through viscosity measurements, zeta potential analyses, FT-IR, DLS and sedimentation studies, whereas after the proper centrifugation, drying, and calcination steps, the as-received nanocrystals were evaluated through SEM, TEM and XRD studies. In addition, the boehmite nanopowder was studied using Thermogravimetric and Differential Thermal Analysis, whereas its sinterability was evaluated by dilatometric measurements. The investigation showed that the conditions employed affect greatly both the morphology of nanocrystals as well as the dispersion and the stability of the suspensions. The boehmite suspension with the optimum dispersion and stability can lead, after calcination at 1050°C, to a fine deagglomerated a-alumina nanopowder with a mean size at about 10 nm. K E Y W O R D S a-alumina, boehmite, dispersion, hyperbranched poly(ethylene)imine, nanoparticles, nanopowder, suspensions
Life cycle assessment is a methodology to assess environmental impacts associated with a product or system/process by accounting resource requirements and emissions over its life cycle. The life cycle consists of four stages: material production, manufacturing, use, and end-of-life. This study highlights the need to conduct life cycle assessment (LCA) early in the new product development process, as a means to assess and evaluate the environmental impacts of (nano)enhanced carbon fibre-reinforced polymer (CFRP) prototypes over their entire life cycle. These prototypes, namely SleekFast sailing boat and handbrake lever, were manufactured by functionalized carbon fibre fabric and modified epoxy resin with multi-walled carbon nanotubes (MWCNTs). The environmental impacts of both have been assessed via LCA with a functional unit of ‘1 product piece’. Climate change has been selected as the key impact indicator for hotspot identification (kg CO2 eq). Significant focus has been given to the end-of-life phase by assessing different recycling scenarios. In addition, the respective life cycle inventories (LCIs) are provided, enabling the identification of resource hot spots and quantifying the environmental benefits of end-of-life options.
The processing of nanosized powders to produce dense components is a difficult task, mainly due to the strong agglomeration of nanoparticles. In this work, deagglomeration studies were carried out on sol-gel-derived c-alumina suspensions through the addition of dispersant or dispersant in combination with ethylene glycol as binder and the proper wet ball-milling. For this purpose, zeta-potential, viscosity, and sedimentation studies were carried out, whereas dilatometric studies accompanied by XRD analyses were performed on the powders derived from the most stable suspensions. Sintering studies followed and the as received ceramics were evaluated by SEM. The optimum stabilization was achieved through the synergistic addition of 2.75 mg/g ammonium polymethacrylate with 1 wt% ethylene glycol. The respective powder, although it indicates a shift of the sintering start to higher temperature, leads to the densest ceramic with the finest (500 nm mean grain size) and the most homogeneous microstructure.
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