This work contributes to the recycling of technical black plastic particles, for example from the automotive or electronics industries. These plastics cannot yet be sorted with sufficient purity (up to 99.9%), which often makes economical recycling impossible. As a solution to this problem, imaging fluorescence spectroscopy with additional illumination in the near infrared spectral range in combination with classification by machine learning or deep learning classification algorithms is here investigated. The algorithms used are linear discriminant analysis (LDA), k-nearest neighbour classification (kNN), support vector machines (SVM), ensemble models with decision trees (ENSEMBLE), and convolutional neural networks (CNNs). The CNNs in particular attempt to increase overall classification accuracy by taking into account the shape of the plastic particles. In addition, the automatic optimization of the hyperparameters of the classification algorithms by the random search algorithm was investigated. The aim was to increase the accuracy of the classification models. About 400 particles each of 14 plastics from 12 plastic classes were examined. An attempt was made to train an overall model for the classification of all 12 plastics. The CNNs achieved the highest overall classification accuracy with 93.5%. Another attempt was made to classify 41 mixtures of industrially relevant plastics with a maximum of three plastic classes per mixture. The same average classification accuracy of 99.0% was achieved for the ENSEMBLE, SVM, and CNN algorithms. The target overall classification accuracy of 99.9% was achieved for 18 of the 41 compounds. The results show that the method presented is a promising approach for sorting black technical plastic waste.
Hyperspectral inspection using imaging systems is becoming more and more important for quality control tasks in several industries, replacing well trained operators or established machine vision systems based on RGB-systems. Hyperspectral imaging (HSI) on thin coated substrates is challenging due to the high reflectivity of the substrates. Nevertheless, the thin films contribute to the spectral data and can be evaluated. Therefore, the performance of inspection systems can be increased significantly. However, the large amount of data generated by HSI has to be processed and evaluated for quality information about the product. In this paper, thin aluminum oxide (Al 2 O 3) layers on stainless steel foil are investigated by HSI. These substrates can be used for the growth of vertically aligned carbon nanotubes (VA-SWCNT) for battery electrodes. HSI and spectral ellipsometry in combination with Partial Least Squares regression (PLS) was used to estimate the thickness of the Al 2 O 3 layers and to calculate quality parameters for a possible monitoring process. The PLS model shows a R 2 CV of 0.979 and a RMSECV of 3.6.
Electric vehicles are shaping the future of the automotive industry. The traction battery is one of the most important components of electric cars. To ensure that the battery operates safely, it is essential to physically and electrically separate the cells facing each other. Coating a cell with varnish helps achieve this goal. Current studies use a destructive method on a sampling basis, the cross-cut test, to investigate the coating quality. In this paper, we present a fast, nondestructive and inline alternative based on hyperspectral imaging and artificial intelligence. Therefore, battery cells are measured with hyperspectral cameras in the visible and near-infrared (VNIR and NIR) parts of the electromagnetic spectrum before and after cleaning then coated and finally subjected to cross-cut test to estimate coating adhesion. During the cross-cut test, the cell coating is destroyed. This work aims to replace cross-cut tests with hyperspectral imaging (HSI) and machine learning to achieve continuous quality control, protect the environment, and save costs. Therefore, machine learning models (logistic regression, random forest, and support vector machines) are used to predict cross-cut test results based on hyperspectral data. We show that it is possible to predict with an accuracy of ~75% whether problems with coating adhesion will occur. Hyperspectral measurements in the near-infrared part of the spectrum yielded the best results. The results show that the method is suitable for automated quality control and process control in battery cell coating, but still needs to be improved to achieve higher accuracies.
To correctly assess the cleanliness of technical surfaces in a production process, corresponding online monitoring systems must provide sufficient data. A promising method for fast, large-area, and non-contact monitoring is hyperspectral imaging (HSI), which was used in this paper for the detection and quantification of organic surface contaminations. Depending on the cleaning parameter constellation, different levels of organic residues remained on the surface. Afterwards, the cleanliness was determined by the carbon content in the atom percent on the sample surfaces, characterized by XPS and AES. The HSI data and the XPS measurements were correlated, using machine learning methods, to generate a predictive model for the carbon content of the surface. The regression algorithms elastic net, random forest regression, and support vector machine regression were used. Overall, the developed method was able to quantify organic contaminations on technical surfaces. The best regression model found was a random forest model, which achieved an R2 of 0.7 and an RMSE of 7.65 At.-% C. Due to the easy-to-use measurement and the fast evaluation by machine learning, the method seems suitable for an online monitoring system. However, the results also show that further experiments are necessary to improve the quality of the prediction models.
A hyperspectral measurement system for the fast and large area measurement of Raman and fluorescence signals was developed, characterized and tested. This laser hyperspectral imaging system (Laser-HSI) can be used for sorting tasks and for continuous quality monitoring. The system uses a 532 nm Nd:YAG laser and a standard pushbroom HSI camera. Depending on the lens selected, it is possible to cover large areas (e.g., field of view (FOV) = 386 mm) or to achieve high spatial resolutions (e.g., 0.02 mm). The developed Laser-HSI was used for four exemplary experiments: (a) the measurement and classification of a mixture of sulphur and naphthalene; (b) the measurement of carotenoid distribution in a carrot slice; (c) the classification of black polymer particles; and, (d) the localization of impurities on a lead zirconate titanate (PZT) piezoelectric actuator. It could be shown that the measurement data obtained were in good agreement with reference measurements taken with a high-resolution Raman microscope. Furthermore, the suitability of the measurements for classification using machine learning algorithms was also demonstrated. The developed Laser-HSI could be used in the future for complex quality control or sorting tasks where conventional HSI systems fail.LIF is a spectroscopic technology with high sensitivity, a wide dynamic range, and low detection limits [16]. It can be utilized, for example, for live cell microscopy of cells, using the high spectral resolution to increase the number of fluorophores that can be measured simultaneously [17].Raman spectroscopy (RS) is a highly selective technology providing narrow and non-overlapping peaks of the measured sample. In contrast to near infrared spectroscopy, the signals are not interfered with by carbon or water absorption and nearly no sample pre-treatment is necessary. The main drawback of RS is the low fraction of scattered photons (typically < 0.0001%), which leads to low signal-to-noise ratios and long acquisition times. Some applications are, for example label-free imaging of cells [18] or high-resolution imaging of single-walled carbon nanotubes [19].Fluorescence and Raman scattering are two competing effects and often occur together. Therefore, it is sometimes difficult to detect the weak Raman signals due to the high fluorescence background [20].The aim of this paper is to use the simultaneously appearing fluorescence and Raman signals after laser excitation for chemical imaging of large surfaces in short periods of time. Because HSI for evaluation or classification tasks requires the highest possible variance in the underlying spectral data, the exact knowledge of the origin of the signals is of secondary importance. A distinction between fluorescence and Raman events is desirable but not absolutely necessary. The idea is that the technology, from here on called Laser-HSI, can be used for various applications in the field of process and food monitoring or sorting. Previous work has mainly focused on Raman imaging using NIR lasers to reduce the fluorescen...
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