Cleaner production and sustainability are of crucial importance in the field of manufacturing processes where great amounts of energy and materials are being consumed. Nowadays, additive manufacturing technologies such as Direct Additive Laser Manufacturing allow us to manufacture functional products with high added value. Insofar as environmental considerations become an important issue in our society, as well as legislation regarding environment become prominent (Normalization ISO 14 044), the environmental impact of those processes have to be evaluated in order to make easier its acceptance in the industrial world. Some studies have been conducted on electric consumption of machine tools (stand-by consumption, in process consumption, etc) but only a few studies take into account the whole existing environmental flows (material, fluids, electricity). This paper presents a new methodology where all flows consumed (material, fluids, electricity) are considered in the environmental impact assessment. This method coupled a global view required in a sustainable approach and an accurate evaluation of flows consumption in the machine. The methodology developed is based on a predictive model of flows consumption defined from the manufacturing path and CAD model of the part which will be produce. In order to get an accurate model of the process, each feature of the machine is modeled. The goal of this work is to integrate this model into the design loop for additive manufacturing parts.
International audienceAdditive Manufacturing is an innovative way to produce parts. However its environmental impact is unknown. To ensure the development of additive manufacturing processes it seems important to develop the concept of DFSAM (Design for Sustainable Additive Manufacturing). In fact, one of the objectives of environmental sustainable manufacturing is to minimize the whole flux consumption (electricity, material and fluids) during manufacturing step. To achieve this goal, it is interesting to get a predictive model of consumptions, integrated in the design step, allowing to evaluate the product's environmental impact during the manufacturing step. This paper presents a new methodology for electric, fluids and raw material consumptions assessment for additive manufacturing processes, in particular for a direct metal deposition process. The methodology will help engineers to design parts optimized for additive manufacturing with an environmental point of view
International audienceThis chapter focuses on the environmental studies in additive manufacturing. For a cleaner production, environmental impacts that occur during the manufacturing phase should be assessed with accuracy. First, the literature on all the studies led to the characterization of the environmental impact of additive manufacturing processes. The studies on electric energy consumption of these processes are analyzed here, and then some studies taking into account raw material and all the flows through the process are detailed. Secondly, a new methodology in order to evaluate, with accuracy, the environmental impact of a part from its CAD model is presented. In this methodology, the work is not focused only on electrical consumption but also on fluids and material consumption which also contribute to the environmental impact. In addition, the inputs of this methodology correspond to the set part process, which allows taking into account different manufacturing strategies and their influences on the global environmental impact. The methodology developed is based on both analytic models (validated by experiments) and experimental models. And finally, an industrial example shows that for some manufacturing strategies, the environmental impact due to electrical consumption is not the predominant one. In this case study, material consumption has an important impact and has to be taken into consideration for a complete environmental impact assessment
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