Fully transparent and water impact resistant superhydrophobic coatings are of great importance for a range of applications including photovoltaics, photonics, automotive windshields, and building windows. A widely utilized approach to fabricate such coatings involves solution-based deposition of hydrophobic nanoparticles. A central challenge is that these coatings do not simultaneously offer high levels of water repellency, perfect transparence, and water impact resistance.Here we demonstrate that end-grafted polymers present excellent interfaces for spray-coated hydrophobic nanoparticles and enable fabrication of water impact resistant and antireflective superhydrophobic coatings (SHPARCs). Depending on the backbone chemistry and thickness, end-grafted polymers uniquely interacted with the fluorinated nanoparticles, resulting in nanostructured films that provided reduction of reflective losses and protection from the impact of water droplets. Counterintuitively, substrates modified with end-grafted hydrophilic polymers exhibited high water impact resistance: the sliding angle of SHPARC on 12 nm thick end-grafted poly(ethylene glycol) layer was <2°after exposure to 100000 water droplets. SHPARC increased the transparency of the glass substrate by ∼5% through omnidirectional antireflectivity. We finally demonstrate application of SHPARC on a large area (156 × 156 mm 2 ) silicon solar cell without significant (<0.23%) reduction of the power conversion efficiency, illustrating the promise of the presented approach in fabrication of self-cleaning photovoltaic modules.
In this work, both planar and textured, industrial scale (156 mm × 156 mm) single‐crystalline silicon (Si) solar cells have been fabricated using zinc oxide (ZnO) nanorods as antireflection coating (ARC). ZnO nanorods were grown in a few minutes via hydrothermal method within a commercially available microwave oven. Relative improvement in excess of 65% in the reflectivity was observed for both planar and textured Si surfaces. Through ZnO nanorods, effective lifetime (τeff) measurements were presented to investigate the surface passivation property of such an ARC layer. ZnO nanorods increased the τeff from 9 to 71 μs at a carrier injection level of 1015 cm−3. Increased carrier lifetime revealed the passivation effect of the ZnO nanorods in addition to their ARC property. 33% and 16% enhancement in the photovoltaic conversion efficiency was obtained in planar and textured single‐crystalline solar cells, respectively. Our results reveal the potential of ZnO nanorods as ARC that can be deposited through simple solution‐based methods and the method investigated herein can be simply adapted to industrial scale fabrication.
Integration of an array of Ag nanoparticles in solar cells is expected to increase light trapping through field enhancement and plasmonic scattering. Requirement of Ag nanoparticle decoration of cell surfaces or interfaces at the macro-scale, calls for a self-organized fabrication method such as thermal dewetting. Optical properties of a 2D array of Ag nanoparticles are known to be very sensitive to their shape and size. We show that these parameters depend on the type of the substrate used. We observe that the average nanoparticle size decreases with increasing substrate thermal conductivity and nanoparticle size distribution broadens with increasing surface roughness.
We present the feasibility of integrating substoichiometric molybdenum oxide (MoOx) as hole‐selective rear contact into the production sequence of industrial scale p‐type crystalline silicon (c‐Si) solar cells. Thin films of MoOx are deposited directly on p‐type c‐Si by thermal evaporation at room temperature. It is found that Ag/MoOx/p‐type c‐Si rear contact structure exhibits low contact resistivity and modest surface recombination current density. The attained peak efficiency (η) of the fabricated solar cells is 17.65% with Voc of 626 mV, Jsc of 36.8 mA/cm2, and fill factor (FF) of 76.63%. Next, a complete loss analysis of a MoOx/p‐type Si heterojunction solar cell is carried out for the first time by using Quokka simulation software that employs characteristics of different layers which constitute the fabricated solar cell. Based on this loss analysis, the dominant loss mechanisms are defined and a roadmap to attain the desired highest possible efficiency from industrial scale p‐type c‐Si solar cells with full‐area MoOx hole‐collecting rear contact is explored.
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