Surface roughness is an important parameter that determines the post-manufacturing product quality. In this study, effect of cutting parameters, coating material and the built-up edge phenomenon on the surface roughness were investigated in micro end milling process of Inconel 718 using a white light interferometer and scanning electron microscopy. A micro end mill with a diameter of 768 µm coated with five separate coating materials (AlTiN, AlCrN, TiAlN + AlCrN, TiAlN + WC/C and diamond-like carbon) was used in this study. According to the results obtained, mean surface roughness values of surfaces machined with a diamond-like carbon-coated and AlTiN-coated cutting tool were lower than for other coatings. However, surface roughness values of surfaces obtained with tools coated with TiAlN + AlCrN and AlCrN were higher. Specifically, the formation of built-up edge causes chips to be smeared on machined surfaces, which has a negative impact on the surface quality. As can be expected, wear occurs faster on uncoated tools. As a result of this, the edge radius may increase excessively, and the mean surface roughness value may decrease. Also in this study, multivariate analysis of variance was carried out and the parameter that was most effective on surface roughness was established.
In this study, in situ TiC nanoparticles with a diameter range of 70-400 nm have been successfully synthesized in liquid aluminum by conventional hot-pressing method. The effect of production temperature on the formation of the TiC phase during sintering was investigated by differential thermal analysis, X-ray diffraction, and scanning and transmission electron microscopies. The results show that the synthesizing temperature has a great effect on the formation of the TiC. Also, increase of producing temperature accelerates the formation of in situ TiC nanoparticles and decreases the portion of Al 3 Ti intermetallic phase in the liquid aluminum.
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