In the fields of agriculture, medical treatment, food, and packaging, polymers are required to have the characteristics of self-cleaning, anti-icing, and anti-corrosion. The traditional preparation method of hydrophobic coatings is costly and the process is complex, which has special requirements on the surface of the part. In this study, fused deposition modeling (FDM) 3D printing technology with design and processing flexibility was applied to the preparation of hydrophobic coatings on polylactic acid (PLA) and acrylonitrile butadiene styrene (ABS) parts, and the relationship between the printing process parameters and the surface roughness and wettability of the printed test parts was discussed. The experimental results show that the layer thickness and filling method have a significant effect on the surface roughness of the 3D-printed parts, while the printing speed has no effect on the surface roughness. The orthogonal experiment analysis method was used to perform the wettability experiment analysis, and the optimal preparation process parameters were found to be a layer thickness of 0.25 mm, the Grid filling method, and a printing speed of 150 mm/s.
In the additive manufacturing of metal materials, powder bed fusion 3D laser printing is the most widely used processing method. The density of the packed bed is another important parameter that can affect the part quality; however, it is the least understood parameter and needs further study. Aiming at addressing the problem of the powder packing density in the powder tank before powder spreading, which is neglected in the existing research, a combination of numerical simulation and experimental research was used to analyze the powder particle size distribution, powder stiffness coefficient, and vibration condition. Considering the van der Waals forces between the powders, a discrete element model suitable for fine metal powders for 3D printing is proposed. At the same time, a mathematical model that takes into account the vibration state is proposed, and the factors affecting the density of the powder were analyzed. A self-designed and manufactured three-dimensional vibration test rig was used to conduct physical experiments on spherical metal powders with approximately Gaussian distributions to obtain the maximum densities. The results obtained by the numerical simulation analysis method proposed in this paper are in good agreement with the experimental results. The influence of the amplitude and vibration frequency on the powder packing density is the same; that is, it increases with an increase in amplitude or frequency, and then decreases with a further increase in amplitude or frequency after reaching the maximum. It is unreasonable to discuss the packing densification only relying on the vibration intensity. Therefore, it is necessary to combine the amplitude and frequency to analyze the factors that affect the packing density of powders.
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