It is widely believed that the trigonal β-form is favorable and effective for toughening isotactic polypropylene (iPP). Therefore, β-form content should be achieved as high as possible to realize excellent toughness in iPP. However, in this study, we demonstrate that the connection between crystallites might mainly determine the toughness of iPP instead of the β-crystal content. A new rare earth nucleator (WBG) was used to generate the rich β-crystalline structure in the compression-molded bars that were fabricated upon different molten temperatures (T f ). Interestingly, the increase in tensile elongation can be as large as 8 times for increased T f . The polymorphic composition and overall crystallinity of β-nucleated iPP are almost independent of T f . Nevertheless, the β-nucleated crystalline morphology has completely changed. Three types of β-crystalline morphology, namely, β-spherulite, β-transcrystalline entity, and "flower"-like agglomerate of β-crystallites, are sequentially obtained with increasing T f . From the morphological point of view, the connection between the crystallites in "flower"-like agglomerate is significantly better than that for the crystallites generated under lower T f . Therefore, it is concluded that the formation of β-nucleated iPP provides very good toughness only with sufficient connection between the crystallites. The result of this study clearly verifies the importance of crystal morphology on tuning the toughness of iPP. It provides important information for potential industrial applications.
HIGHLIGHTS • An ultrathin and flexible carbon nanotubes/MXene/cellulose nanofibrils composite paper with gradient and sandwich structure was successfully fabricated via a facile alternating vacuum-assisted filtration process. • The composite paper exhibits excellent mechanical property and electromagnetic interference shielding performance.
Recently, some attempts have been made to enhance the gas barrier properties of semicrystalline polymers by precisely controlling the arrangement of their impermeable crystalline lamellae. However, it is still a great challenge to achieve regular arrangement of the lamellae along the direction perpendicular to the gas diffusion path, especially using conventional polymer processing technologies. This work presents a novel and simple strategy to dramatically improve oxygen barrier performance of biobased and biodegradable polylactide (PLA) through constructing parallel-aligned shish-kebab-like crystals with well-interlocked boundaries with the aid of a highly active nucleating agent. The nucleating agent was introduced into PLA by melting compounding and the sheet-like specimens were fabricated by compression molding. We demonstrate that the fibrillar nucleating agent dispersed in PLA melt can serve as shish to induce the change of crystallization habit of PLA from isotopic spherulitic crystals to unique shish-kebab-like crystals and the shear flow in the compression molding can induce the highly ordered alignment of the nucleating agent fibrils as well as the subsequent shish-kebab-like crystals along the direction parallel to the sheet surface. More importantly, the growing lamellae are found to interpenetrate and tightly interlock with each other at the boundary regions of the shish-kebab-like crystals in the later stage of the crystallization, forming a densely packed nanobrick wall structure to prevent gas molecules from permeating through the crystals and thus imparting the PLA sheets with unprecedentedly low oxygen permeability. This work provides not only a successful example of preparing semicrystalline polymer with super gas barrier properties by tailoring crystal superstructure but also a promising route to rapidly fabricate high-performance food packaging materials via industrially meaningful melt processing.
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