A laboratory wastewater treatment membrane bioreactor (MBR) with a submerged hollow-fibre membrane was used to investigate the major foulants in sludge mixtures. Confocal laser scanning microscopy (CLSM) with a triple fluorescent staining protocol, i.e., SYTO9 for microbial cells, ConA-TRITC lectin for polysaccharides and NanoOrange for proteins, was utilised to visualise the fouling materials. A pool of biopolymer clusters (BPC) ranging from 2.5 to 60 μm in size was identified in the liquid phase of the MBR sludge and in the cake sludge on the membrane surface. According to the CLSM examination, BPC are free and independent organic solutes that are different from biomass flocs and extracellular polymeric substances (EPS) and much larger than soluble microbial products (SMP). Compared to EPS, BPC contain more polysaccharides and proteins and less humic substances. It is believed that BPC are an important foulant that interacts with biomass flocs to form the sludge fouling layer on the membrane. A filtration test observed with the CLSM shows that BPC are apparently formed by the adsorption and affinity clustering of SMP within the sludge deposited on the membrane surface. The cake sludge on the fouled membrane has a much higher BPC content (16.8 mg TOC/g SS) than the MBR bulk sludge (0.4 mg TOC/g SS). It is argued that BPC behave as a glue to facilitate the growth of an impermeable sludge cake on the membrane surface, thus resulting in serious MBR fouling. These CLSM findings provide the first direct evidence of the presence of BPC in MBR and illustrate their essential role in membrane fouling.

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