Electrospinning technology, which was previously known as a scientific interdisciplinary research approach, is now ready to move towards a practice-based interdisciplinary approach in a variety of fields, progressively. Electrospun nanofiber-applied products are made directly from a nonwoven fabric-based membranes prepared from polymeric liquids involving the application of sufficiently high voltages during electrospinning. Today, electrospun nanofiber-based materials are of remarkable interest across multiple fields of applications, such as in electronics, sensors, functional garments, sound proofing, filters, wound dressing and scaffolds. This article presents such a review for summarizing the current progress on the manufacturing scalability of electrospun nanofibers and the commercialization of electrospun nanofiber products by dedicated companies globally. Despite the clear potential and limitless possibilities for electrospun nanofiber applications, the uptake of electrospinning by the industry is still limited due to the challenges in the manufacturing and turning of electrospun nanofibers into physical products. The recent developments in the field of electrospinning, such as the prominent nonwoven technology, personal views and the potential path forward for the growth of commercially applied products based on electrospun nanofibers, are also highlighted.
Electrospun polymer nanofibers with high surface area to volume ratio and tunable characteristic are formed through the application of strong electrostatic field. Electrospinning has been identified as a straight forward and viable technique to produce nanofibers from polymer solution as their initial precursor. These nanofiber materials have attracted attention of researchers due to their enhanced and exceptional nanostructural characteristics. Electrospun polyaniline (PANI) based nanofiber is one of the important new materials for the rapidly growing technology development such as nanofiber based sensor devices, conductive tissue engineering scaffold materials, supercapacitors, and flexible solar cells applications. PANI however is relatively hard to process compared to that of other conventional polymers and plastics. The processing of PANI is daunting, mainly due to its rigid backbone which is related to its high level of conjugation. The challenges faced in the electrospinning processing of neat PANI have alternatively led to the development of the electrospun PANI based composites and blends. A review on the research activities of the electrospinning processing of the PANI based nanofibers, the potential prospect in various fields, and their future direction are presented.
The development of antimicrobial packaging has been growing rapidly due to an increase in awareness and demands for sustainable active packaging that could preserve the quality and prolong the shelf life of foods and products. The addition of highly efficient antibacterial nanoparticles, antifungals, and antioxidants to biodegradable and environmentally friendly green polymers has become a significant advancement trend for the packaging evolution. Impregnation of antimicrobial agents into the packaging film is essential for impeding or destroying the pathogenic microorganisms causing food illness and deterioration. Higher safety and quality as well as an extended shelf life of sustainable active packaging desired by the industry are further enhanced by applying the different types of antimicrobial packaging systems. Antimicrobial packaging not only can offer a wide range of advantages, but also preserves the environment through usage of renewable and biodegradable polymers instead of common synthetic polymers, thus reducing plastic pollution generated by humankind. This review intended to provide a summary of current trends and applications of antimicrobial, biodegradable films in the packaging industry as well as the innovation of nanotechnology to increase efficiency of novel, bio-based packaging systems.
Titanium dioxide (TiO2) is an antimicrobial agent which is considered of potential value in inhibiting the growth of multiple bacteria. Klebsiella pneumonia and Haemophilus influenza are two of the most common respiratory infection pathogens, and are the most. Klebsiella pneumonia causes fatal meningitis, while Haemophilus influenza causes mortality even in younger patients. Both are associated with bacteremia and mortality. The purpose of this study was to test a new antibacterial material, namely nanotitania extract combined with 0.03% silver that was developed at Universiti Malaysia Sabah (UMS) and tested against K. pneumonia and H. influenza. The nanoparticles were synthesized through a modified hydrothermal process, combined with molten salt and proven to have excellent crystallinity, with the band-gap energy falling in the visible light spectrum. The nanoparticle extract was tested using a macro-dilutional method, which involved combining it with 0.03% silver solution during the process of nanoparticle synthesis and then introducing it to the bacteria. A positive control containing the bacteria minus the nanoparticles extract was also prepared. 25 mg/mL, 12.5 mg/mL, and 6.25 mg/mL concentrations of the samples were produced using the macro dilution method. After adding the bacteria to multiple concentrations of nanoparticle extract, the suspensions were incubated for 24 h at a temperature of 37 °C. The suspensions were then spread on Mueller-Hinton agar (K. pneumonia) and chocolate blood agar (H. influenza), where the growth of bacteria was observed after 24 h. Nanoparticle extract in combination with silver at 0.03% was proven to have potential as an antimicrobial agent as it was able to inhibit H. influenza at all concentrations. Furthermore, it was also shown to be capable of inhibiting K. pneumonia at concentrations of 25 mg/mL and 50 mg/mL. In conclusion, the nanoparticle extract, when tested using a macro-dilutional method, displayed antimicrobial properties which were proven effective against the growth of both K. pneumonia and H. influenza.
There are a relatively large number of studies on surfactants facilitates the dispersion of multi-walled carbon nanotubes (MWCNTs), however reports for both orientation and size aggregation of surfactants on MWCNTs are scarcely described. In this study, we demonstrate the visualization of the surfactants aggregates onto MWCNTs using atomic force microscopic (AFM) and field emission electron scanning microscopy (FESEM) to provide information on the orientation and the grains size of surfactants-MWCNTs aggregates. MWCNTs treated with surfactants of different charges, namely sodium dodecyl sulphate (SDS), the anionic, cetyltrimethyl ammonium bromide (CTAB), the cationic and polysorbate 80 (Tween-80), the non-ionic, displayed substantial pattern of surfactant-MWCNTs surface contours. Raman spectroscopy analysis has been presented in order to report the characteristic of defective MWCNTs graphitize structure upon non-covalent adsorption of respective surfactants.
Face coverings such as a face mask are one of the important preventive measures amidst the COVID-19 pandemic, by limiting exhaled particles and reducing expiratory droplet spread. Adding a filter to face masks may offer extra protection against the virus. Nevertheless, there remains a significant concern where thicker, tightly woven materials of masks may reduce the ability to breathe comfortably, due to inadequate moisture management properties of woven fabric in existing disposable surgical face masks. Therefore, the study on the properties of air permeability, water vapor permeability, and flexural rigidity of a face mask fabric is highly essential. This study is aimed at analyzing the potential application of electrospun nanofibers fabricated from electrospinning technique, as filter inserts in commercial surgical face masks. The function of electrospun nanofiber filter (NF) inserted in commercial surgical face masks was introduced in the study. The results indicated the significant reduction in air permeability and water vapor permeability along with the additional usage of electrospun NF within the surgical face masks, due to the smaller fiber size and interspaces in the filter layer as analyzed from FESEM analysis. The percentage of air permeability value was slightly decreased by 15.9%, from 339.5 to 285.5 mm/s, whereas the value of flexural rigidity of surgical face masks with and without electrospun NF insert is 0.1358 and 0.1207 mg/cm, respectively. Hence, the NF inserts are recommended as the potential core component in a face mask.
The lack of aesthetic properties of electrospun nanofibres in terms of colour appearance is the drive in this preliminary study. This research is conducted to study the dyeing behaviour and colorimetric properties of electrospun nanofibres blended with Remazol Yellow FG reactive dye using dope-dyeing method via electrospinning process. This paper reports the colorimetric properties of dyed poly vinyl alcohol (PVA) nanofibres within the range of 2.5 wt.% to 12.5 wt.% dye content. The electrospinning parameters were fixed at the electrospinning distance of 10 cm, constant feed rate of 0.5 mL/h and applied voltage of 15 kV. The resulting impregnated dye of 10 wt.% exhibits acceptable colour difference of dyed PVA nanofibres, with a mean fibre diameter of 177.1 ± 11.5 nm. The SEM micrographs show the effect of dye content on morphology and fibre diameter upon the increment of dye used. Further increase of dye content adversely affects the jet stability during the electrospinning, resulting in macroscopic dropping phenomenon. The presence of all prominent peaks of Remazol dye in the PVA nanofibers was supported with FTIR analysis. The addition of dye into the nanofibres has resulted in the enhancement of thermal stability of the PVA as demonstrated by TGA analysis.
Bacteria cellulose (BC) derived from Acetobacter xylinum strain possess several advantages such as elevated water holding capacity, high porosity and excellent mechanical strength. BC is useful to replace vegetal plant and applied into various industrial field such as papermaking, packaging and textile. In this study, BC membranes were produced from coconut water based consists of 8.0% sugar, 0.5% ammonium sulphate and 1.0% acetic acid at pH 4.5, followed with the addition of 10.0% inoculum before subjected to static incubation for 7 days. This study evaluated the changes of BC membrane properties using different concentration of sodium hydroxide (NaOH) under room temperature within 24 hours. The morphological, physical, chemical structure and water vapour permeability (WVP) of BC were analysed using FESEM, XRD, FTIR and WVP analysis, respectively. Results show that BC is mainly consist of cellulose I± with high crystallinity and smaller crystallite sizes. The differences in NaOH concentrations varied the fibrils diameter of cellulose, in accordance to FESEM images. The use of higher concentration of NaOH (≥ 2.0%) gave a smooth cellulose structure with less porosity, thus reducing the WVP properties of BC.
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