Electrochemical corrosion effects can occur in thin-film photovoltaic (PV) modules that are fabricated on tin-oxide-coated glass when operating at high voltages and at elevated temperatures in a humid climate. The current study shows that this corrosion is associated with a delamination of the tin oxide layer from the glass, which is caused by sodium accumulation near the interface between the tin oxide and the glass and by the ingression of moisture into the PV module from the edges. This corrosion in thin-film PV modules can be significantly reduced by altering the growth conditions of the tin oxide or by using zinc oxide as a transparent conductive oxide electrode.
With the advent of new multijunction thin film solar cells, amorphous silicon photovoltaic technology is undergoing a commercial revival with about 30 megawatts of annual capacity coming on-line in the next year. These new a−Si multijunction modules should exhibit stabilized conversion efficiencies on the order of 8%, and efficiencies over 10% may be obtained in the next several years. The improved performance results from the development of amorphous and microcrystalline silicon alloy films with improved optoelectronic properties and from the development of more efficient device structures. Moreover, the manufacturing costs for these multijunction modules using the new large-scale plants should be on the order of $1 per peak watt. These modules may find widespread use in solar farms, photovoltaic roofing, as well as in traditional remote applications.
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