Carbon nanotubes (CNTs) have been added to polypropylene (PP) matrix to improve the overall performance of composites. The mixing process has been carried out by melt compounding using a twin screw co‐rotating extruder with different CNTs amounts in the 0.5–10 wt% from a concentrated PP‐CNTs masterbatch (20 wt% CNTs). Results show a remarkable increase in tensile strength and elastic modulus while a decrease in elongation at break is detected. With regard to thermal behavior, a remarkable increase in thermal stability at high temperatures (decomposition process studied by thermogravimetric analysis) is obtained as the CNTs amount increases. In addition to this improvement, a noticeable increase in thermal stability at medium temperatures (degradation onset determined by differential scanning calorimetry, DSC) is also observed. In a similar way, other property related to thermal and mechanical performance, such as Vicat softening temperature (VST) is improved with CNTs content. The optimum balance between cost and properties seems to be in the 1–3 wt% range. POLYM. ENG. SCI., 2011. © 2011 Society of Plastics Engineers

In this investigation, the characteristics and the rheological properties of two different nanocomposite systems were investigated. These systems consisted of a dispersion of carbon nanotubes (CNTs) and carbon nanofibers (CNFs) in a polypropylene (PP) matrix. The mixing process was carried out by melt compounding with a twin-screw corotating extruder with different reinforcement amounts (0.2-20 wt %) from concentrated masterbatches (20 wt %) of PP/CNT and PP/CNF. The results show a remarkable increase in the viscosity for both blends as the reinforcement amount was increased. It was important to evaluate the rheological behavior to understand the effect of the nanocarbon particles on the internal structures and their processing properties of the obtained composites. CNFs were a more viable reinforcement from a processability point of view because the obtained viscosities of the PP/CNF blends were more manageable.