Flash sintering occurs when an electric field is applied to a heated ceramic powder compact. At a critical combination of field and temperature, a power surge occurs (the "flash event") and sintering takes place in a few seconds. This paper investigates the possibility that this surge occurs by runaway Joule heating. The resistivity of 3YSZ was measured under the relevant conditions. To a good approximation, resistivity was found to be history-independent and to have the same temperature dependence before and after the flash event. These data were used to model the thermal and electrical response of 3YSZ to an applied electric field. All electrical characteristics of the flash event observed experimentally were predicted with a high degree of accuracy. It is concluded that the thermal and electric characteristics of flash sintering are a classical consequence of the negative temperature coefficient of resistivity leading to runaway Joule heating at constant voltage.

The ‘MAlB’ phases are nanolaminated, ternary transition metal borides that consist of a transition metal boride sublattice interleaved by monolayers or bilayers of pure aluminum. However, their synthesis and properties remain largely unexplored. Herein, we synthesized dense, predominantly single-phase samples of one such compound, MoAlB, using a reactive hot pressing method. High-resolution scanning transmission electron microscopy confirmed the presence of two Al layers in between a Mo-B sublattice. Unique among the transition metal borides, MoAlB forms a dense, mostly amorphous, alumina scale when heated in air. Like other alumina formers, the oxidation kinetics follow a cubic time-dependence. At room temperature, its resistivity is low (0.36–0.49 μΩm) and – like a metal – drops linearly with decreasing temperatures. It is also a good thermal conductor (35 Wm−1K−1 at 26 °C). In the 25–1300 °C temperature range, its thermal expansion coefficient is 9.5 × 10−6 K−1. Preliminary results suggest the compound is stable to at least 1400 °C in inert atmospheres. Moderately low Vickers hardness values of 10.6 ± 0.3 GPa, compared to other transition metal borides, and ultimate compressive strengths up to 1940 ± 103 MPa were measured at room temperature. These results are encouraging and warrant further study of this compound for potential use at high temperatures.

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