Complex surfaces such as helical ones are commonly used in machinery. Such surfaces can be obtained by various machining processes, one of these processes being thread whirling. The influence of machining conditions needs to be better understood to develop a more precise prediction of the specific resulting errors involved in thread whirling. This paper firstly presents the theoretical conditions which generate micro-deviations on whirled surfaces. A theoretical model which considers the geometrical parameters describing the whirling head and cutters and the process’s whole kinematics was developed. The threaded surface was described as a complex compound surface resulting from intersecting successive ruled helical surfaces corresponding to the cutting edges of the set of cutters from the whirling head. Numerical simulation results were exemplified and validation experiments were both designed and performed. Empirical mathematical models were established to highlight the influence of the input factors such as thread pitch and external diameter, the ratio between the diameter of cutters’ top edge disposal and the thread’s external diameter, the rotary speed of the whirling head, and the rotary speed of the workpiece on some accuracy elements and roughness parameters of the threaded surface.
Abstract. The paper deals with the inverse dynamics of a kinematic chain of the human upper limb when throwing the ball at the basketball, aiming to calculate the torques required to put in action the technical system. The kinematic chain respects the anthropometric features regarding the length and mass of body segments. The kinematic parameters of the motion were determined by measuring the angles of body segments during a succession of filmed pictures of a throw, and the interpolation of these values and determination of the interpolating polynomials for each independent geometric coordinate. Using the Lagrange equations, there were determined the variations with time of the required torques to put in motion the kinematic chain of the type of triple physical pendulum. The obtained values show, naturally, the fact that the biggest torque is that for mimetic articulation of the shoulder, being comparable with those obtained by the brachial biceps muscle of the analyzed human subject. Using the obtained data, there can be conceived the mimetic technical system, of robotic type, with application in sports, so that to perform the motion of ball throwing, from steady position, at the basket.
Cam mechanisms, covering a large structural variety, are widely used in machinery, mainly as components of automated systems. Their functioning behavior is affected by negative dynamic phenomena determined by specific high velocities and acceleration rates. Within the various types of research on the dynamic behavior of cam mechanisms, this study addresses the need to clarify the influence of geometrical parameters and technological conditions on some indicators of the jump phenomenon in contact loss for a cam-follower mechanism. This particularly developed case study referred to a mechanism with a profiled grooved disk cam and oscillating follower. To highlight the influence of the cam-follower contact elasticity on the jump phenomenon, two dynamic models were developed: one considering rigid elements in contact and the second considering elastic cam-follower contact. The models were tested within a virtually simulated experiment, and the numerical simulation results evidenced the influence of input factors like the applied load on the mechanism, the clearance in the cam-follower kinematic pair, and the rotational speed of the cam, and the inertia moment was reduced to the follower on some indicators of the jump phenomenon. Validation FEA and experiments were performed, proving the reliable appropriateness of the dynamic model based on elastic cam-follower contact.
The research presented in the paper is part of a larger approach concerning the enhancing of Product Development Sustainability by involving advanced design theories for effectiveness and efficiency of Product Design and CAD/CAE/CAM activities. The particular idea is to apply some principles from the Axiomatic Design theory within Concept Design and System Level Design stages, in order to enhance the Product Structure Design and to streamline the CAD activities and to study how a decomposition model obtained by applying AD theory affects the capture of Design Intent into a 3D CAD parametric product model structure. An applied project is exemplified as a case study, particularly referring to developing the Product Structure Design activities for the mechanical structure of an automated dimensional sorting system. Related discussions, conclusions and some further research directions are included.
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