Wearable electronics and soft robotics are emerging fields utilizing soft and stretchable sensors for a variety of wearable applications. In this paper, the fabrication of a highly stretchable capacitive sensor with a printed carbon black/Ecoflex interdigital capacitor is presented. The highly stretchable capacitive sensor was fabricated on a substrate made from barium titanate–EcoflexTM 00-30 composite, and could withstand stretching up to 100%. The designed highly stretchable capacitive sensor was robust, and showed good repeatability and consistency when stretched and relaxed for over 1000 cycles.

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The stress relaxation behavior of barium titanate (BTO)‐elastomer (Ecoflex) composites, as used in large strain sensors, is studied using the generalized Maxwell‐Wiechert model. In this article, we examine the stress relaxation behavior of ceramic polymer composites by conducting stress relaxation tests on samples prepared with varying the particle loading by 0, 10, 20, 30, and 40 wt% of 100 and 200 nm BTO ceramic particles embedded in a Ecoflex silicone‐based hyperelastic elastomer. The influence of BTO on the Maxwell‐Wiechert model parameters was studied through the stress relaxation results. While a pristine Ecoflex silicone elastomer is predominantly a hyperelastic material, the addition of BTO made the composite behave as a visco‐hyperelastic material. However, this behavior was shown to have a negligible effect on the electrical sensing performance of the large strain sensor.

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