Methanol synthesis via CO2 hydrogenation is a key step in methanol-based economy. This reaction is catalyzed by supported copper nanoparticles and displays strong support or promoter effects. Zirconia is known to enhance both the methanol production rate and the selectivity. Nevertheless, the origin of this observation and the reaction mechanisms associated with the conversion of CO2 to methanol still remain unknown. Here, we present a mechanistic study of the hydrogenation of CO2 on Cu/ZrO2. Using kinetics, in situ IR and NMR spectroscopies and isotopic labeling strategies, we examined the surface intermediates during CO2 hydrogenation at different pressures. Combined with DFT calculations, we show that formate species is the reaction intermediate and that the zirconia/copper interface is a key for its conversion to methanol.The catalytic hydrogenation of carbon dioxide to methanol is a key process in the sustainable methanol-based economy. [1] While copper-based catalysts are highly active for this transformation, [2] their activity and selectivity strongly depend on the support and/or the promoters. Understanding the copper-support interaction -its effect on the activity and product selectivity -has been a very intensive field of research over the last decade. While the reaction mechanisms and the nature of the active sites on Cu/ZnO systems have been extensively investigated, [3] copper supported on zirconia and related materials also exhibits high activity and selectivity in CO2 hydrogenation to methanol (Eq. 1) by minimizing the formation of CO, a byproduct often resulting from the competitive reverse water-gas shift reaction (Eq. 2). [4] CO2 + 3H2 = CH3OH + H2O ∆rH° (500 K) = -62 kJ.mol -1 (1) CO2 + H2 = CO + H2O ∆rH° (500 K) = +40 kJ.mol -1 (2)Although the copper-zirconia interface was proposed to play a key role in the selective formation of methanol, [4c, 4e-g] the active site and the reaction mechanism, including the role of the interface on methanol selectivity, are still not understood. In fact, mechanistic investigations using Diffuse Reflectance IR Fourier Transform spectroscopy (DRIFTS) led to opposite conclusions: formate is an intermediate in methanol formation [4c, 4d] vs. CO2 is first reduced to CO that is in turn hydrogenated to methanol through a carboxyl intermediate. [4f] Herein, by using a combined experimental and computational approach on realistic models, we investigated the reaction mechanism of CO2 hydrogenation to methanol on a Cu/ZrO2 catalyst. Kinetic investigation, in situ and ex situ spectroscopies -FTIR and NMRtogether with isotopic labeling and computational modelling showed that methanol is a primary product formed by the hydrogenation of formate as a reaction intermediate. First, narrowly dispersed copper nanoparticles supported on monoclinic zirconia were prepared by a molecular approach. [5] Grafting of [Cu(O t Bu)]4 on the surface hydroxyl groups of the support ( Figure S1-S2, Scheme S1) followed by a treatment under H2 at 500 °C for 5 h [6] yields smal...
Copper nanoparticles supported on zirconia (Cu/ZrO) or related supported oxides (Cu/ZrO/SiO) show promising activity and selectivity for the hydrogenation of CO to CHOH. However, the role of the support remains controversial because most spectroscopic techniques provide information dominated by the bulk, making interpretation and formulation of structure-activity relationships challenging. In order to understand the role of the support and in particular of the Zr surface species at a molecular level, a surface organometallic chemistry approach has been used to tailor a silica support containing isolated Zr(IV) surface sites, on which copper nanoparticles (∼3 nm) are generated. These supported Cu nanoparticles exhibit increased CHOH activity and selectivity compared to those supported on SiO, reaching catalytic performances comparable to those of the corresponding Cu/ZrO. Ex situ and in situ X-ray absorption spectroscopy reveals that the Zr sites on silica remain isolated and in their +4 oxidation state, while ex situ solid-state nuclear magnetic resonance spectroscopy and catalytic performances show that similar mechanisms are involved with the single-site support and ZrO. These observations imply that Zr(IV) surface sites at the periphery of Cu particles are responsible for promoting CHOH formation on Cu-Zr-based catalysts and provide a guideline to develop selective CHOH synthesis catalysts.
Development of efficient catalysts for the direct hydrogenation of CO2 to methanol is essential for the valorization of this abundant feedstock. Here we show that a silica-supported Cu/Mo2CTx (MXene) catalyst achieves a higher intrinsic methanol formation rate per mass Cu than the reference Cu/SiO2 catalyst with a similar Cu loading. The Cu/Mo2CTx interface can be engineered owing to the higher affinity of metallic Cu for the partially reduced MXene surface (in preference to the SiO2 surface) and the mobility of Cu under H2 at 500 C.Increasing the reduction time, the Cu/Mo2CTx interface becomes more Lewis acidic due to the higher amount of Cu + sites dispersed onto the reduced Mo2CTx and this correlates with an 2 increased rate of CO2 hydrogenation to methanol. The critical role of the interface between Cu and Mo2CTx is further highlighted by DFT calculations that identify formate and methoxy species as stable reaction intermediates.
Selective hydrogenation of CO2 into methanol is a key sustainable technology, where Cu/Al2O3 prepared by surface organometallic chemistry displays high activity towards CO2 hydrogenation compared to Cu/SiO2, yielding CH3OH, dimethyl ether (DME), and CO. CH3OH formation rate increases due to the metal–oxide interface and involves formate intermediates according to advanced spectroscopy and DFT calculations. Al2O3 promotes the subsequent conversion of CH3OH to DME, showing bifunctional catalysis, but also increases the rate of CO formation. The latter takes place 1) directly by activation of CO2 at the metal–oxide interface, and 2) indirectly by the conversion of formate surface species and CH3OH to methyl formate, which is further decomposed into CH3OH and CO. This study shows how Al2O3, a Lewis acidic and non‐reducible support, can promote CO2 hydrogenation by enabling multiple competitive reaction pathways on the oxide and metal–oxide interface.
The direct conversion of CO 2 to CH 3 OH represents an appealing strategy for the mitigation of anthropogenic CO 2 emissions. Here, we report that small, narrowly distributed alloyed PdGa nanoparticles, prepared via surface organometallic chemistry from silica-supported Ga III isolated sites, selectively catalyze the hydrogenation of CO 2 to CH 3 OH. At 230 °C and 25 bar, high activity (22.3 mol MeOH mol Pd –1 h –1 ) and selectivity for CH 3 OH/DME (81%) are observed, while the corresponding silica-supported Pd nanoparticles show low activity and selectivity. X-ray absorption spectroscopy (XAS), IR, NMR, and scanning transmission electron microscopy–energy-dispersive X-ray provide evidence for alloying in the as-synthesized material. In situ XAS reveals that there is a dynamic dealloying/realloying process, through Ga redox, while operando diffuse reflectance infrared Fourier transform spectroscopy demonstrates that, while both methoxy and formate species are observed in reaction conditions, the relative concentrations are inversely proportional, as the chemical potential of the gas phase is modulated. High CH 3 OH selectivities, across a broad range of conversions, are observed, showing that CO formation is suppressed for this catalyst, in contrast to reported Pd catalysts.
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