In this study, we investigate the mass transport effects of various flow field designs paired with raw and laser perforated carbon paper electrodes in redox flow batteries (RFBs). Previously, we observed significant increases in peak power density and limiting current density when perforated electrodes were used in conjunction with the serpentine flow field. In this work, we expand on our earlier findings by investigating various flow field designs (e.g., serpentine, parallel, interdigitated, and spiral), and continuously measuring pressure drop in each configuration. In all cases, these perforated electrodes are found to be associated with a reduction in pressure drop from 4% to 18%. Flow field designs with a continuous path from inlet to outlet (i.e., serpentine, parallel, spiral) are observed to exhibit improved performance (up to 31%) when paired with perforated electrodes, as a result of more facile reactant delivery and resulting greater utilization of the available surface area. Conversely, flow fields with discontinuous paths which force electrolyte to travel through the electrode (e.g. interdigitated), are adversely affected by the creation of perforations due to the high permeability 'channels' in the electrode. These results demonstrate that mass transport can significantly limit the performance of RFBs with carbon paper electrodes. Redox flow batteries (RFBs) are widely considered to be a promising technology for grid-scale electrical energy storage, in applications such as buffering renewable energy sources and time-shifting energy from periods of high supply to periods of high demand (known as peak shaving).1-5 The unique aspect of RFBs, as compared with conventional secondary batteries, is that energy capacity and power output are decoupled from each other, such that the energy capacity depends on the volume of the electrolyte storage tanks and the concentration of active species in solution, while the power capacity depends on the total cell area and the number of cells in a stack. Although numerous redox chemistries have been proposed and studied, the all-vanadium chemistry is perhaps the most thoroughly characterized. [6][7][8] Regardless of the redox chemistry, the costs associated with these flow battery systems should be minimized to enable their widespread implementation. Previously, it has been shown that the costs associated with the cell stack constitute a substantial portion of the overall system cost.9 This has prompted numerous efforts to increase the power density, thereby decreasing the stack size needed for a given power output, and thus lowering the cost of the stack.10-24 Previous works have primarily focused on cell geometry, 19-24 electrode materials and functionalization, 10-24 and membrane selection.
20In 2012, significant improvements in power density were demonstrated by Mench and co-workers by utilizing carbon paper electrodes instead of more conventional carbon felt electrodes.19-22 Carbon papers tend to be much thinner than conventional carbon felt electrodes, and thus a...