PurposeToday, using lightweight structural concrete plays a major role in reducing the damage to concrete structures. On the other hand, lightweight concretes have lower compressive and flexural strengths with lower impact resistance compared to ordinary concretes. The aim of this study is to investigate the effect of simultaneous use of waste glass powder, microsilica and polypropylene fibers to make sustainable lightweight concrete that has high compressive and flexural strengths, ductility and impact resistance.Design/methodology/approachIn this article, the lightweight structural concrete is studied to compensate for the lower strength of lightweight concrete. Also, considering the environmental aspects, microsilica as a partial replacement for cement, waste glass powder instead of some aggregates and polypropylene fibers are used. Microsilica was used at 8, 10 and 12 wt% of cement. Waste glass powder was added to 20, 25 and 30 wt% of aggregates, while fibers were used at 0.5, 1 and 1.5 wt% of cement.FindingsAfter making the experimental specimens, compressive strength, flexural strength and impact resistance tests were performed. Ultimately, it was concluded that the best percentage of used microsilica and glass powder was equal to 10 and 25%, respectively. Furthermore, using 1.5 wt% of fibers could significantly improve the compressive and flexural strengths of lightweight concrete and increase its impact resistance at the same time. For constructing a five-story building, by replacing cement with microsilica by 10 wt%, the amount of used cement is reduced by 5 tons, consequently producing 4,752 kg less CO2 that is a significant value for the environment.Originality/valueThe study provides a basis for making sustainable lightweight concrete with high strength against compressive, flexural and impact loads.
Concrete is one of the most extensively utilized building materials that can be produced, and has the potential to release a significant quantity of CO2 into the environment. In this research, through studying lightweight (LW) concrete, attempts are made to produce environmentally friendly LW concrete with high strength using nanosilica rather than part of the cement and waste glass powder instead of aggregates. Recycled polypropylene fibers are used to increase the concrete’s compressive strength and nonlinear behavior. The use of glass powder was 20, 25, and 30% of the weight of aggregates, the consumption of nanosilica was 1, 2, and 3% of the weight of cement, and the consumption of recycled fibers (FORTA Ferro-Green) was 0.5, 1, and 1.5% of the weight of cement. Leca is also utilized as a LW aggregate. According to 7- and 28-day experimentation results and field emission scanning electron microscope analysis, the best sample had 1.5% fiber, 3% nanosilica, and 25% waste glass powder, and had a compressive and tensile strengths of roughly 1.7 and 1.6 times, respectively, those of the control specimen after 28 days. Also, using 3% nanosilica instead of cement can reduce greenhouse gas emissions by about 3%.
The environment receives millions of tons of garbage, including plastic and glass, and concrete building debris contributes to a number of environmental problems. In order to reduce cement and make use of waste materials like glass and plastic, this research creates compacted concrete samples using waste glass powder, waste plastic powder, micro-silica, fly ash, and recycled powdered concrete. Compressive, nonlinear behavior, and SEM tests on compacted specimens showed that by removing 80% of the cement and substituting 20% recycled concrete powder, 15% micro-silica, 15% fly ash, 15% waste plastic powder, and 15% waste glass powder (at 80°C for 20 minutes), sustainable concrete with compressive and flexural strengths nearly equal to the sample’s compressive and flexural strengths was produced. Micro-silica has several shortcomings regarding improving concrete strength and building a suitable combination with recycled concrete powder. In extremely small quantities, glass powder may be used to replace cement, and in greater quantities, it can take the place of aggregate. Finally, it was found that concrete mortar could be made completely sustainable by using recycled materials like glass, plastic, and recycled concrete, as well as micro-silica and fly ash, and that only 20% of the weight of cement could be used without lowering the compressive and flexural strength of the concrete.
Today, application of additives to replace cement in order to improve concrete mixes is widely promoted. Micro-silica is among the best pozzolanic additives which can desirably contribute to the concrete characteristics provided it is used properly. In this paper, the effects of AP2RC and P1RB micro-silica gels on strength characteristics of normal concrete are investigated. Obtained results indicated that the application of these additives not only provided proper workability during construction, but also led to increased tensile, compressive and flexural strength values for the concrete during early ages as well as ultimate ones with the resulting reduction in the porosity lowering permeability of the micro-silica concrete. Furthermore, evaluation of microbial contamination of the mentioned gels showed the resultant contamination level to be within the permitted range.
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