Polymer flooding is an attractive option in hydrocarbon maturation plans. Several successful polymer floods and pilots have been implemented. One of the risks in polymer flooding is loss of injectivity. The consequences of loss of injectivity can be large. In conditions where matrix injection is required, reduction of injection rate may result in a much slower propagating polymer front and consequently later arrival of the anticipated oil bank eroding on the economic value of the EOR process. In extreme cases it can even lead to loss of the injector. Under fracturing conditions the loss of injectivity may be less noticeable, but it can lead to out of zone fracturing or fractures that grow too much in size and cause shortcuts to the producers or affect future infill well drilling.Reduction of injectivity is a generic concern in conventional waterfloods and can play an even larger factor when adding polymer to the waterflood. The increased viscosity of the injected polymer solution is the most obvious reason for an anticipated decrease in injectivity, but also other mechanisms can have an impact. These mechanisms include excessive polymer adsorption and associated permeability reduction, filtration of impurities in the polymer solution, fluid incompatibilities or reduced water quality.In this paper we will discuss the various causes for loss of injectivity and propose a structured approach for the associated prevention and mitigation options. Prevention includes (1) selection of the most appropriate polymer type; (2) best practices for preparation of the polymer solution; (3) safeguarding the water quality; and (4) enabling options for mitigation in case excessive injectivity loss is observed. The remediation step includes (1) the identification of the root-cause of an apparent injectivity problem; (2) the design of an appropriate clean-up treatment; (3) monitoring of the operation; and (4) implement measures to avoid repetition of the problem. We will include an overview of the preventive and mitigation options for the different causes of injectivity decline in polymer floods.
The effectiveness of a low complexity chemical flooding formulation that was developed for application in offshore environments was evaluated in a single well test offshore South China Sea. The SP formulation uses seawater with no additional water treatment beyond that which is normally performed for water flooding (filtration, de-oxygenation, etc.). The ability to use a formulation based on only seawater avoids water treatment and reduces complexity for commercial implementation. The Single Well Test was conducted in an existing producer with its wellhead on an existing production platform offshore. The injection facilities were placed on work barge that also had accommodation to house the people that executed the injection test. The facilities on the barge consisted of seawater lift and filtering equipment, surfactant and polymer mixing capability, and high-pressure pumps to deliver the mixed fluids through a flexible high-pressure hose to the platform. A laboratory to support the QA/QC of the injected fluids was also installed on the barge. Standard Single Well Chemical Tracer test procedures were applied to determine the remaining oil saturation after waterflood and after injection of the SP formulation. The Single Well Test was completed in accordance with the objective without any recordable HSSE cases ahead of schedule. The composition of the injected SP formulation was well within the specifications resulting in good injectivity of the formulation. The single well tracer tests conducted after the SP and polymer injection indicate that the residual oil saturation was reduced to values between 7-9% (Sorc). The main contributions described in the paper are: demonstration that a seawater-based SP formulation can be effectively mixed and injected from a barge offshore. the interpretation of the single well tracer tests conducted after the SP and polymer injection indicate that the residual oil saturation was reduced to values similar to those observed in core floods with the SP formulation in the laboratory.
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