The article presents the results of the assessment of the possibility of using chalcedonite powder as a partial replacement for cement in mortars. Portland cement CEM I 42.5 R was used as a binder, which was replaced in the amount of 5%, 20%, 35% and 50% with chalcedonite powder. The experimental tests concerned the determination of the technological and mechanical properties of mortars: consistency, air content, compressive and bending strength, supplemented by X-ray diffraction analysis and calorimetric measurements of the pastes. The research results indicate that chalcedonite powder can be used in the production of mortars. The best mechanical properties of tested mortars were obtained in the case of replacing cement with the addition of powder in the amount of 5% and 20%.
In this article, the effect of hydroxyethyl methyl cellulose (HEMC), which is a polymeric viscosity modifying admixture on the mineral based composites setting processes, was studied. Previous studies available in the literature included the evaluation of the influence of this admixture on the hydration processes of cement or lime pastes. In this paper, the analysis of this issue was extended to include cement-lime composites. The composition of the pastes and mortars differed in the type of binder (the tests were carried out on cement-based and cement-lime-based materials, in which the cement was replaced in 50% with hydrated lime), as well as the amount and viscosity of the admixture. The study of mortars setting processes and hardening processes using the ultrasonic method was supplemented in the work with calorimetric measurements and phases analysis by the X-ray diffraction method. Finally, it was found that the HEMC reduces the rate of a hydration reaction in cement and cement-lime pastes. The amount of admixture used has a greater influence on the changes taking place during the setting process than the admixture viscosity or the type of binder.
In this article, the effect of hydrated lime and cellulose ether on the water retention, rheology, and application properties of plasters was studied. For mortars, the consistency, bulk density, and water retention were tested. Rheological measurements of pastes included yield stress and plastic viscosity. In addition to standard tests of mortars and examining the rheological properties of the pastes, a proprietary method for testing the application properties was proposed. The obtained research results made it possible to evaluate the performance of the tested plasters. An attempt was also made to correlate the rheological properties of pastes (plastic viscosity) to the water retention value. The influence of hydrated lime and cellulose ether on selected properties of pastes and plasters was also presented using the statistical Box–Behnken method. The subjective rating of an expert plasterer confirmed the necessity of the modification of plastering mortars with hydrated lime and cellulose ether. As shown, modification of cement plastering mortar with hydrated lime and cellulose ether at the same time allows obtaining a material with favorable technical and technological properties, especially mortars applied by machine.
The production of factory-made mortars is a multicomponent system. Viscosity-modifying admixtures (VMAs) are an inherent ingredient of these materials. The correct choice of the amount and type of these admixtures is important from the practical and scientific points of view. In this article, the use of cellulose ether (CE) and starch ether (SE) in cement pastes and mortars is studied. This research focuses on the hydration process and fresh-state properties of mortars because this subject determines the correct choice of the amount and type of admixture used, and the results determine the application and properties of hardened mortars. Polymers were added in the range from 0.056% to 0.22% in relation to the dry ingredients of the mortar. The research showed that cellulose ether had the greatest impact on the consistency, air content, bulk density, and water retention of ordinary dry-mix mortars. On the other hand, starch ether affected the hydration process, delaying the setting and hardening processes much more than cellulose ether. The action of these admixtures rose with the increase in the amount of polymer used in different ways (depending on the type of ether).
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