The aim of this work was to determine the influence of the tungsten addition to TiB2 coatings on their microstructure and brittle cracking resistance. Four coatings of different compositions (0, 7, 15, and 20 at.% of W) were deposited by magnetron sputtering from TiB2 and W targets. The coatings were investigated by the following methods: X-ray diffraction (XRD), transmission electron microscopy (TEM), atomic force microscopy (AFM) and X-ray photoelectron spectroscopy (XPS). All coatings had a homogeneous columnar structure with decreasing column width as the tungsten content increased. XRD and XPS analysis showed the presence of TiB2 and nonstoichiometric TiBx phases with an excess or deficiency of boron depending on composition. The crystalline size decreased from 27 nm to 10 nm with increasing W content. The brittle cracking resistance improved with increasing content of TiBx phase with deficiency of B and decreasing crystalline size.

TiB2-based coatings have been intensively developed due to their physical and mechanical properties, including excellent thermal stability and high hardness with good abrasion and corrosion resistance, which appear to be the most beneficial in industrial application. Previous investigations have shown that doping TiB2 with W, Ni and C can significantly reduce residual stresses and improve adhesion, making these coatings ideal on tools to machining aluminum alloys. The aim of this study was to analyze the effect of an Cr interlayer on the durability (adhesion) of the fabricated Ti1−xCrxB2 (x = 0; 0.03; 0.06; 0.10) films and determine the influence of Cr on their microstructure and mechanical properties. The structural characterization of Ti1−xCrxB2 coatings was carried out using X-ray diffraction, X-ray photoelectron spectroscopy, transmission electron microscopy and atomic force microscopy. To investigate the mechanical properties, nano-scratch and—hardness tests (NST, NHT) were performed, and fracture toughness of the substrate layer systems was determined. The use of an adhesive layer of pure Cr increased the adhesion of the coatings to the substrate. It is shown that the changes in Cr content not only affect the microstructure, mainly by decreasing the crystallite size (column width), but also the texture (preferred film orientation) and phase composition. The addition of chromium also has an effect on the mechanical properties of TiB2 films by reducing their hardness and Young’s modulus and increasing their fracture toughness (KIC).

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