In this paper, a novel multiphysics and nonlinear model for electromechanical relays is presented. The electromagnetic dynamics is analyzed by calculating the total reluctance of the magnetic equivalent circuit, which is composed of a fixed length iron core and an angular air gap. Magnetic saturation and angular dependency of the reluctance are considered in the analysis. Then, an energy balance over the electromagnetic components of the system is used to obtain the torque which drives the movable armature. A planar mechanism of four rigid bodies, including spring-damping torques that restrict the motion and model the contact bounces that occur in the switchings, is proposed to explain the dynamics of the movable components. Experimental tests show the accuracy of the model both in the electromagnetic and the mechanical parts.

In this paper, a novel multiphysics and nonlinear model for electromechanical relays is presented. The electromagnetic dynamics is analyzed by calculating the total reluctance of the magnetic equivalent circuit, which is composed of a fixed length iron core and an angular air gap. Magnetic saturation and angular dependency of the reluctance are considered in the analysis. Then, an energy balance over the electromagnetic components of the system is used to obtain the torque which drives the movable armature. A planar mechanism of four rigid bodies, including spring-damping torques that restrict the motion and model the contact bounces that occur in the switchings, is proposed to explain the dynamics of the movable components. Experimental tests show the accuracy of the model both in the electromagnetic and the mechanical parts.

Contact bounce is probably the most undesirable phenomenon of electromagnetic switches. It reduces the performance of relays and contactors and is directly related to some of the processes that result in the destruction of the device. In this paper, a complete formulation of the problem is provided and a new strategy inspired by Runto-Run control is presented for reducing contact bounce. The method, which makes use of the repetitive functioning of these systems, is highly versatile and may be applied to different switches under diverse operating conditions. In addition, it is able to deal with changes during the service life of the device, such as plastic deformations or the erosion of the contacts. Several experimental results are included to prove the effectiveness of the method.

A novel hybrid dynamical model for singlecoil, short-stroke reluctance actuators is presented in this paper. The model, which is partially based on the principles of magnetic equivalent circuits, includes the magnetic phenomena of hysteresis and saturation by means of the generalized Preisach model. In addition, the eddy currents induced in the iron core are also considered, and the flux fringing effect in the air is incorporated by using results from finite element simulations. An explicit solution of the dynamics without need of inverting the Preisach model is derived, and the hybrid automaton that results from combining the electromagnetic and motion equations is presented and discussed. Finally, an identification method to determine the model parameters is proposed and experimentally illustrated on a real actuator. The results are presented and the advantages of our modeling method are emphasized.

Several modeling, estimation, and control strategies have been recently presented for simple reluctance devices like solenoid valves and electromagnetic switches. In this paper, we present a new algorithm to online estimate the flux linkage and the electrical timevariant parameters of these devices, namely the resistance and the inductance, only by making use of discrete-time measurements of voltage and current. The algorithm, which is robust against measurement noise, is able to deal with temperature variations of the device and provides accurate estimations during the motion of the armature. Additionally, an integral estimator that uses the start of each operation of the actuator as reset condition has been also implemented for comparative purposes. The performances of both estimation methods are studied and compared by means of simulations and experimental tests, and the benefits of our proposal are emphasized. Possible uses of the estimates and further modeling developments are also described and discussed.