No abstract

Vibration and acoustic analysis actively support the nondestructive and noninvasive fault diagnostics of rotating machines at early stages. Nonetheless, the acoustic signal is less used because of its vulnerability to external interferences, hindering an efficient and robust analysis for condition monitoring (CM). This paper presents a novel methodology to characterize different failure signatures from rotating machines using either acoustic or vibration signals. Firstly, the signal is decomposed into several narrow-band spectral components applying different filter bank methods such as empirical mode decomposition, wavelet packet transform, and Fourier-based filtering. Secondly, a feature set is built using a proposed similarity measure termed cumulative spectral density index and used to estimate the mutual statistical dependence between each bandwidth-limited component and the raw signal. Finally, a classification scheme is carried out to distinguish the different types of faults. The methodology is tested in two laboratory experiments, including turbine blade degradation and rolling element bearing faults. The robustness of our approach is validated contaminating the signal with several levels of additive white Gaussian noise, obtaining high-performance outcomes that make the usage of vibration, acoustic, and vibroacoustic measurements in different applications comparable. As a result, the proposed fault detection based on filter bank similarity features is a promising methodology to implement in CM of rotating machinery, even using measurements with low signal-to-noise ratio.

A smartphone is a low-cost pocket wireless multichannel multiphysical data acquisition system: the use of such a device for noise and vibration analysis is a challenging task. To what extent is it possible to carry out relevant analysis from it? The Survishno conference, held in Lyon in July 2019, proposed a contest to participants based on this subject. Two challenges were proposed, wherein each a mute video showing an object moving/excited at different frequencies was provided. Due to the frequencies set and the video sampling characteristics, special effects occurred and are visible on both videos. From the first video, participants were asked to estimate the Instantaneous Angular Speed (IAS) of a rotating fan. From the second video, they were asked to perform the modal analysis of a cantilever beam. This paper gathers the interesting ideas proposed by the contestants and proposes a global method to solve these two problems. One major point of the paper might be the advantageous use of the rolling shutter effect, a well-known artefact of smartphone videos, to perform advanced mechanical analyses: the consideration of the unavoidable slight phase shift between the acquisition of each pixel opens up the possibility to perform a dynamic analysis at frequencies that are much higher than the video frame rate.

Vibration-condition monitoring aims to detect bearing damages of rotating machinery’s incipient failures mainly through time–frequency methods because of their efficient analysis of nonstationary signals. However, by having failures with impulse behavior, short-term events have a tendency to be diluted under variable-speed conditions, while information on frequency changes tends to be lost. Here, we introduce an approach to highlighting bearing impulsive failures by measuring short-term spectral components to deal with variable-speed vibrations. The short-term estimator employs two sliding windows: a small one that measures the instantaneous amplitude level and tracks impulsive components and a large interval that evaluates the average background amplitude. Aiming to characterize cyclo-non-stationary processes with impulsive behavior, the emphasizing high-order-based estimator based on the principle of spectral entropy is introduced. For evaluation, both visual inspection and classifier performance are assessed, contrasting the spectral-entropy estimator with the widely used spectral-kurtosis approach for dealing with impulsive signals. The validation of short-time/-angle spectral analysis performed on three datasets at variable speed showed that the proposed spectral-entropy estimator is a promising indicator for emphasizing bearing failures with impulse behavior.

Time series analysis implies extracting relevant features from realworld applications to improve pattern recognition tasks. In that sense, representation methods based on time series decomposition and similarity measures are combined to select representative features with physical interpretability. In this work, we introduce two similarity measures based on the cross-power spectral density to select representative intrinsic mode functions (IMF) that characterize the time series. The IMFs are obtained by Ensemble Empirical Mode Decomposition because it deals with non-stationary dynamics present into time series. The proposed similarity measures are an extension of the correlation coefficient and are validate using vibration signals acquired in a test rig under three different machine states (undamaged, unbalance and misalignment). Results show that the proposed measures improve the interpretability in terms of association between an IMF and a fault state, preserving a high classification rate.