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Herein we have developed nanostructured nickel-based electrode films for anion exchange membrane water electrolysis (AEMWE). The electrodes were prepared by magnetron sputtering (MS) in an oblique angle configuration and under various conditions aimed at preparing metallic, oxide, or oxyhydroxide films. Their electrochemical analysis has been complemented with a thorough physicochemical characterization to determine the effect of microstructure, chemical state, bilayer structure, and film thickness on the oxygen evolution reaction (OER). The maximum electrocatalytic activity was found for the metallic electrode, where analysis by X-ray photoelectron spectroscopy (XPS) and X-ray absorption spectroscopy (XAS) demonstrated that the active catalytic phase at the surface after its electrochemical conditioning is a kind of oxidized nickel oxide/hydroxide layer with the thickness of a few nanometers. Electrochemical impedance spectroscopy analysis of these steady-state working electrodes supports that the enhanced performance of the metallic nickel anode vs other chemical states resides in the easier electron transfer through the electrode films and the various interlayers built up during their fabrication and activation. The long-term steady-state operation of the anodes and their efficiency for water splitting was proved in a full-cell AEMWE setup incorporating magnetron-sputtered metallic nickel as the cathode. This work proves that MS is a suitable technique to prepare active, stable, and low-cost electrodes for AEMWE and the capacity of this technique to control the chemical state of the electrocatalytically active layers involved in the OER.

Water electrolysis to obtain hydrogen in combination with intermittent renewable energy resources is an emerging sustainable alternative to fossil fuels. Among the available electrolyzer technologies, anion exchange membrane water electrolysis (AEMWE) has been paid much attention because of its advantageous behavior compared to other more traditional approaches such as solid oxide electrolyzer cells, and alkaline or proton exchange membrane water electrolyzers. Recently, very promising results have been obtained in the AEMWE technology. This review paper is focused on recent advances in membrane electrode assembly components, paying particular attention to the preparation methods for catalyst coated on gas diffusion layers, which has not been previously reported in the literature for this type of electrolyzers. The most successful methodologies utilized for the preparation of catalysts, including co-precipitation, electrodeposition, sol–gel, hydrothermal, chemical vapor deposition, atomic layer deposition, ion beam sputtering, and magnetron sputtering deposition techniques, have been detailed. Besides a description of these procedures, in this review, we also present a critical appraisal of the efficiency of the water electrolysis carried out with cells fitted with electrodes prepared with these procedures. Based on this analysis, a critical comparison of cell performance is carried out, and future prospects and expected developments of the AEMWE are discussed.