This work presents a new method for fabricating thermal devices, such as heat sinks, using a 3D printing technique and lightweight composite ink. The method focuses on formulating composite inks with desired properties and direct ink writing for manufacturing. The ink undergoes two phases: phase one uses low viscosity epoxy to provide viscoelastic properties and phase two provides the fillers consisting of carbon fiber and graphite nanoplatelets to provide high thermal conductivity and structural properties. By combining these functional materials, 3D structures with a high thermal conductivity (≈2 W m−1 K−1) are printed for thermal management applications with the storage modulus of 3000 MPa and a density only 1.24 g cm−3. The results show that by carefully tailoring functional properties of the ink, net‐shape multifunctional structures can be directly printed for thermal management device applications, such as heat sinks.
scite is a Brooklyn-based organization that helps researchers better discover and understand research articles through Smart Citations–citations that display the context of the citation and describe whether the article provides supporting or contrasting evidence. scite is used by students and researchers from around the world and is funded in part by the National Science Foundation and the National Institute on Drug Abuse of the National Institutes of Health.