Hydrophobic deep eutectic solvents were used for the first time for the removal of metal ions from non-buffered water. It was shown that the extraction occurs via an ion exchange mechanism in which all transition metal ions could be extracted with high distribution coefficients, even for high Co concentrations and low DES/water mass ratios. Maximum extraction efficiency could be reached within 5 s and regeneration was possible.
Ionic liquids (ILs) have been presented as suitable candidates for metal extraction in the hydrometallurgy. It has already been proven that they have an adjustable selectivity towards metal ions. However, industrial applications of ILs are limited due to their high price.Therefore, regeneration of ILs is necessary. In this study the regeneration of the fatty acid based IL tetraoctylammonium oleate was investigated, because in a previous study we obtained excellent metal salt extraction efficiencies with this benign IL. Several methods for regeneration were investigated, i.e. electro-deposition and chemical regeneration. Electrodeposition turned out to be unfeasible for this IL. Chemical regeneration showed that the metal ions (Zn, Co and Mn) can be selectively back-extracted, so that metals can also be separated from each other in this step. The best stripping solution was aqueous sodium oxalate, which allowed the IL to be immediately reused.
This work describes for the first time a continuous process for selective metal extraction with an ionic liquid (IL) at room temperature. The hydrophobic fatty acid based IL tetraoctylphosphonium oleate ([P8888][oleate]) was specifically chosen for its low viscosity and high selectivity towards transition metals. Applying [P8888][oleate] for continuous metal ion extraction with 0.1 M sodium oxalate for regeneration resulted in a process with good and stable extraction efficiencies over time. The selectivity of the IL resulted in a process in which cobalt was selectively removed from two mixed salt solutions (Co/Na, Ca/Co/K) to obtain a pure cobalt stream after stripping the IL. The performed experiments showed that the contact time of the IL for extraction and stripping strongly influenced the achieved efficiencies. The stability of the IL was tested and it was shown that the fatty acid based IL was stable for the duration of the experiment. Liposome tests showed that the IL is very hydrophobic, which limits its leakage towards the water phase, but also results in a higher toxicity towards cell membranes. Economic analysis shows that the IL based process is not (yet) economical compared to ion-exchange resins, in case demineralised water is the only product. However, if the recovery of valuable metals is also taken into account and/or if brine disposal is an issue, then continuous IL metal extraction systems must be regarded as promising alternatives.
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