Ensuring material performance reliability and lifetime is crucial for practical operations. Small cracks on the material surface are often detrimental to its safe operation. This study describes the development of a hydrogen bond-rich puncture-resistant polyurethane elastomer with supertoughness. The as-prepared polyurethane transparent films feature high tensile break strength (57.4 MPa) and great toughness (228 MJ m–3). Additionally, a facile, low-cost, crack self-diagnostic approach through photoluminescence using a small luminous pen is reported. The materials efficiently achieved self-healing at 90 °C after the crack formation. The change of fluorescence intensity on the crack can be used to track the self-healing process. Therefore, this work provides a guideline for the material design of supertough, puncture-resistant, transparent, and healable elastomers and a crack self-diagnosis and healing approach.

The fault detection and diagnosis (FDD) along with condition monitoring (CM) and of rotating machinery (RM) have critical importance for early diagnosis to prevent severe damage of infrastructure in industrial environments. Importantly, valuable industrial equipment needs continuous monitoring to enhance the safety, reliability, and availability and to decrease the cost of maintenance of modern industrial systems and applications. However, induction motor (IM) has been extensively used in several industrial processes because it is cheap, reliable, and robust. Rolling bearings are considered to be the main component of IM. Undoubtedly, any failure of this basic component can lead to a serious breakdown of IM and for whole industrial system. Thus, many current methods based on different techniques are employed as a fault prognosis and diagnosis of rolling elements bearing of IM. Moreover, these techniques include signal/image processing, intelligent diagnostics, data fusion, data mining, and expert systems for time and frequency as well as time-frequency domains. Artificial intelligence (AI) techniques have proven their significance in every field of digital technology. Industrial machines, automation, and processes are the net frontiers of AI adaptation. There are quite developed literatures that have been approaching the issues using signals and data processing techniques. However, the key contribution of this work is to present an extensive review of CM and FDD of the IM, especially for rolling elements bearings, based on artificial intelligent (AI) methods. This study highlights the advantages and performance limitations of each method. Finally, challenges and future trends are also highlighted.

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The planetary gearbox is at the heart of most rotating machinery. The premature failure and subsequent downtime of a planetary gearbox not only seriously affects the reliability and safety of the entire rotating machinery but also results in severe accidents and economic losses in industrial applications. It is an important and challenging task to accurately detect failures in a planetary gearbox at an early stage to ensure the safety and reliability of the mechanical transmission system. In this paper, a novel method based on wavelet packet energy (WPE) and modulation signal bispectrum (MSB) analysis is proposed for planetary gearbox early fault diagnostics. First, the vibration signal is decomposed into different time-frequency subspaces using wavelet packet decomposition (WPD). The WPE is calculated in each time-frequency subspace. Secondly, the relatively high energy vectors are selected from a WPE matrix to obtain a reconstructed signal. The reconstructed signal is then subjected to MSB analysis to obtain the fault characteristic frequency for fault diagnosis of the planetary gearbox. The validity of the proposed method is carried out through analyzing the vibration signals of the test planetary gearbox in two fault cases. One fault is a chipped sun gear tooth and the other is an inner-race fault in the planet gear bearing. The results show that the proposed method is feasible and effective for early fault diagnosis in planetary gearboxes.