Stepped spillways are commonly used under relatively low unit discharge, where cavitation pitting can be avoided by self-aerated flow. However, there are several dams in China with stepped spillways in combination with X-shaped flaring gate piers with unit design discharge considerably larger than specified in the available guidelines. Consequently, air–water two-phase flow on stepped spillway behind X-shaped flaring gate piers under very high unit discharge was investigated using Computational Fluid Dynamics (CFD) simulations. The 3-D Reynolds-averaged Navier–Stokes equations were solved, including sub-grid models for air entrainment, density evaluation, and drift-flux, to capture self-aerated free-surface flow over the spillway. The pressure on the vertical step faces was compared with laboratory data. In addition, the air–water two-phase flow characteristics and prototype step failure of the simulated prototype spillway were analyzed based on the numerical results of velocity, pressure, and air concentration. Moreover, an optimized bottom-aeration was further studied. The results reveal that the involved models can predict the air concentration near the steps. The cavitation index at the stepped surface is below the threshold value, and the air concentration is insufficient under high unit discharges. Moreover, with the proposed optimization of the aerator air entrainment can be improved and thereby cavitation erosion risk can be reduced.
A new type of vortex drop shaft without ventilation holes is proposed to resolve the problems associated with insufficient aeration, negative pressure (Unless otherwise specified, the pressure in this text is gauge pressure and time-averaged pressure) on the shaft wall and cavitation erosion. The height of the intake tunnel is adjusted to facilitate aeration and convert the water in the intake tunnel to a non-pressurized flow. The hydraulic characteristics, including the velocity (Unless otherwise specified, the velocity in this text is time-averaged velocity), pressure and aeration concentration, are investigated through model experiment and numerical simulation. The results revealed that the RNG k-ε turbulence model can effectively simulate the flow characteristics of the vortex drop shaft. By changing the inflow conditions, water flowed into the vertical shaft through the intake tunnel with a large amount of air to form a stable mixing cavity. Frictional shearing along the vertical shaft wall and the collisions of rotating water molecules caused the turbulence of the flow to increase; the aeration concentration was sufficient, and the energy dissipation effect was excellent. The cavitation number indicated that the possibility of cavitation erosion was small. The results of this study provide a reference for the analysis of similar spillways.
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