Electrospinning is the process of choice for the elaboration of nanofibrous mats. During the process, a thin and continuous charged jet of a polymer solution is travelling from an emitter subjected to a high voltage towards a grounded collector.Although the duration of the jet travel is in the order of few tens of milliseconds, the physical interactions acting between the jet and the air play a key role on the resulting fiber morphology. These interactions mainly rely on the amount of water molecules in air. This review deals with the effect of humidity during electrospinning on solvent evaporation, the solidification rate of nanofibers and finally, on the morphology at length scales ranging from the non-woven mat, the nanofiber itself down to the polymer crystal.Original electrospinning processes operating under specific environmental conditions as well as the specificities encountered in needleless and free-surface electrospinning dedicated to industrial scale mass production are also discussed. Then, it is shown how the control of humidity during electrospinning and the understanding of its influence on the fibrous structure can be exploited to target various applications dedicated to energy, environment and health. Finally, current challenges and ideas for future research and new developments are presented.
Electrospinning is the process of choice allowing the preparation of nanofibrous materials from a solution usually based on a high molar mass polymer. The solution must bring enough chain entanglements to avoid any breaking or Rayleigh instability of the electrospun jet resulting thus in the deposition of a continuous and regular solid nanofibre. It has been however shown that some few non-polymeric molecules can be electrospun without using a carrier polymer. We demonstrate here the case of tannic acid. Indeed, it was possible to electrospin this molecule solubilised in a mixture of water and ethanol as well as in pure water. Rheology, dynamic light scattering and cryo-TEM highlight the formation of tannic acid aggregates in solution. Above a critical concentration, these aggregates form a supramolecular interconnected network strong enough to allow the electrospinning of a continuous and regular nanofibre. The resulting nanoweb is mechanically stable and can be handled and wrapped. Furthermore, as opposed to the other small molecules for which polymer-free electrospinning was also demonstrated, tannic acid nanowebs can be efficiently cross-linked in water either by oxidative reaction with sodium periodate or, most interestingly, with FeIII by a combination of oxidative reaction and the formation of coordination complexes. The proposed electrospinning and cross-linking strategy is easy, of low cost, and scalable and uses non-toxic solvents as well as biocompatible and biofunctional molecules. Furthermore, thanks to the chelation capacity of tannic acid having the ability to coordinate with a wide variety of metals, hybrid smart nanowebs can be envisaged for diverse applications such as biomedical, catalysis as well as environment.
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