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This article presents the design, optimization and performance assessment of a novel structure-actuation morphing concept for a flying wing, enabling the flight control for straight flight and around the pitch and roll axes. The applied camber-morphing concept utilizes an optimized selectively compliant internal structure, combined with electromechanical actuators to achieve a trailing edge deflection. These deflections lead to variations of the local and global lift, permitting to control the flight of the aircraft. The aero-structural behaviour of the wing is analysed using a coupled three-dimensional aerodynamic and structural simulation tool. An optimization of the planform, aerodynamic shape, internal structure and actuation parameters is performed to attain a longitudinally stable and aerodynamically efficient flying wing. The drag increment caused by morphing is minimized through the numerical optimization, resulting in high aerodynamic efficiency across a range of flight speeds. The stiffness and morphing capabilities of the manufactured wing are characterized experimentally and are compared with the numerical predictions, and the aerodynamic and aeroelastic behaviour of the wing is investigated through wind tunnel tests. The test results indicate the ability of the flying wing to achieve sufficient variations in lift, roll and pitch to control the flight completely through camber morphing.

Airborne wind energy (AWE) vehicles maximize energy production by constantly operating at extreme wing loading, permitted by high flight speeds. Additionally, the wide range of wind speeds and the presence of flow inhomogeneities and gusts create a complex and demanding flight environment for AWE systems. Adaptation to different flow conditions is normally achieved by conventional wing control surfaces and, in case of ground generator-based systems, by varying the reel-out speed. These control degrees of freedom enable to remain within the operational envelope, but cause significant penalties in terms of energy output. A significantly greater adaptability is offered by shape-morphing wings, which have the potential to achieve optimal performance at different flight conditions by tailoring their airfoil shape and lift distribution at different levels along the wingspan. Hence, the application of compliant structures for AWE wings is very promising. Furthermore, active gust load alleviation can be achieved through morphing, which leads to a lower weight and an expanded flight envelope, thus increasing the power production of the AWE system. This work presents a procedure to concurrently optimize the aerodynamic shape, compliant structure, and composite layup of a morphing wing for AWE applications. The morphing concept is based on distributed compliance ribs, actuated by electromechanical linear actuators, guiding the deformation of the flexible—yet load-carrying—composite skin. The goal of the aerostructural optimization is formulated as a high-level requirement, namely to maximize the average annual power production per wing area of an AWE system by tailoring the shape of the wing, and to extend the flight envelope of the wing by actively alleviating gust loads. The results of the concurrent multidisciplinary optimization show a 50.7% increase of extracted power with respect to a sequentially optimized design, highlighting the benefits of morphing and the potential of the proposed approach.

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