Ore blending is an essential part of daily work in the concentrator. Qualified ore dressing products can make the ore dressing more smoothly. The existing ore blending modeling usually only considers the quality of ore blending products and ignores the effect of ore blending on ore dressing. This research proposes an ore blending modeling method based on the quality of the beneficiation concentrate. The relationship between the properties of ore blending products and the total concentrate recovery is fitted by the ABC-BP neural network algorithm, taken as the optimization goal to guarantee the quality of ore dressing products at the source. The ore blending system was developed and operated stably on the production site. The industrial test and actual production results have proved the effectiveness and reliability of this method.
The grinding product particle size is the most crucial operational index of mineral grinding processes. The size and consistency of the product directly affects the subsequent dressing and sintering. In this paper, a novel expert system is proposed for guiding the operating variables to keep the product stable with the wildly varying ore properties. First, case-based reasoning (CBR) is introduced to describe the whole grinding process with the historical data and expert experience. Second, the generative adversarial network (GAN) is employed to extend the raw data to enhance the flexibility of CBR. Moreover, the weights of different features in CBR is optimized by improved non-dominated sorting genetic algorithm II (NSGA-II). Finally, the proposed method is validated by a set of actual data collected from a Chinese dressing plant. The experimental result demonstrates the effectiveness of the proposed method.
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