Highly active nickel
phosphide (Ni2P) nanoclusters confined
in a mesoporous SiO2 catalyst were synthesized by a two-step
process targeting tight control over the Ni2P size and
phase. The Ni precursor was incorporated into the MCM-41 matrix by
one-pot synthesis, followed by the phosphorization step, which was
accomplished in oleylamine with trioctylphosphine at 300 °C so
to achieve the phase transformation from Ni to Ni2P. For
benchmarking, Ni confined by the mesoporous SiO2 (absence
of phosphorization) and 11 nm Ni2P nanoparticles (absence
of SiO2) was also prepared. From the microstructural analysis,
it was found that the growth of Ni2P nanoclusters was restricted
by the mesoporous channels, thus forming ultrafine and highly dispersed
Ni2P nanoclusters (<2 nm). The above approach led to
promising catalytic performance following the order u-Ni2P@m-SiO2 > n-Ni2P > u-Ni@m-SiO2 >
c-Ni2P in the selective hydrogenation of SO2 to S. In particular, u-Ni2P@m-SiO2 exhibited
SO2 conversions of 94% at 220 °C and ∼99% at
240 °C, which are higher than the 11 nm stand-alone Ni2P particles (43% at 220 °C and 94% at 320 °C), highlighting
the importance of the role played by SiO2 in stabilizing
ultrafine nanoparticles of Ni2P. The reaction activation
energy E
a over u-Ni2P@m-SiO2 is ∼33 kJ/mol, which is lower than those over n-Ni2P (∼36 kJ/mol) and c-Ni2P (∼66 kJ/mol),
suggesting that the reaction becomes energetically favored over the
ultrafine Ni2P nanoclusters.
The gel “memory” effect of aluminosilicate sols was used to tune the mesopore size of hierarchical house-of-card faujasite in the absence of additives, following earlier findings by Khaleel et al. demonstrating the use of pre- and post-nucleation trajectories for the synthesis of high FAU content faujasite nanocrystals.
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