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One possibility for prediction of lifetime of polymer products is given by the estimation of the limits of application by time-temperature-extrapolation of measured damage processes. A time-lapsing method for describing aging is given by the extrapolation with the statement of Arrhenius. If the temperature is not constant over lifetime there are two possibilities to estimate lifetime by time-lapsing lifetime tests. When the maximum temperature is supposed for the whole lifetime, an overdimensioning of the product is the result. The other way is a functional estimation of time-temperature-collectives for a more precise prediction of lifetime, which is shown in this presentation.

For advanced ceramic composites, affordable manufacturing is still the most essential shortcoming with respect to successful commercial use. This holds particularly for components made out of composites with complex hierarchical structures and high demands of mechanical performance and reliability at the same time, e.g. fiber-reinforced ceramic matrix composites (FRCMCs). Therefore, a new processing route is presented here, which is based on the lamination of thermoplastic prepregs. This route allows not only affordable manufacturing, but also advanced mechanical reliability. Powder metallurgy techniques are combined here with concepts from the prepreg technology in a route consisting of the following steps (a) manufacturing of 2 D prepregs using commercial fiber fabrics which are infiltrated with compounds of ceramic particles embedded in an organic matrix, (b) followed by respective stacking and joining, (c) burn out of the organic matrix and (d) sintering to consolidate the matrix. Composites consisting of a porous Al2O3/ZrO2 matrix, reinforced by 8 layers of NextelTM 610 fiber fabric exhibit a bending strength of ~440 MPa, with graceful failure behavior, e.g. a stepwise stress reduction after peak nominal stress. The fracture of these composites is controlled by a series of interfacial delamination events, which enhance energy dissipation during failure.

Alumina-Glass compositions were prepared to evaluate the effect of glass as sintering aids. The composites showed densification below 1100°C. The highest density values (~95%) were obtained for compositions based respectively on borosilicate (G2 and G3) and soda lime glasses (G4), all [A1] [A2] containing Na in the precursor powder. Samples G1 (K-based) and G5 (no K or Na in the precursor glass powder) presented irregular morphology with the presence of intergranular porosity. The composition G2, G3, and G4 presented uniform morphology corresponding to higher densification.

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