In the foamed-concrete-backfilled-gas-pipeline project, the fluidity of foamed concrete has a great impact on the construction quality. This research studied the fluidity of foamed concrete through laboratory tests. By changing the water–cement ratio, admixtures, additives, foaming-agent content and other test parameters, foamed concrete with different fluidities was prepared, and the effects of the above parameters on the fluidity of foamed concrete were analyzed. At the same time, the construction equipment was improved in the three steps of transportation, production and pouring. The results show the factors affecting the fluidity of foamed concrete are, in order of importance, foaming-agent content > water–cement ratio > water-reducer content > admixture content. According to the orthogonal-test results, the control scheme meeting the fluidity requirements of the actual engineering project had gains as follows: the water–cement-ratio range from 0.5 to 0.6, the amount of admixture from 35% to 40%, the water-reducer content at 1% and the foaming-agent content from 3% to 3.5% so as to ensure the automatic leveling of foamed concrete under the best flow state.
Foamed concrete is mostly used for backfilling of long-distance tunnels and compressive strength is an important technical index to control the quality of foamed concrete. The influence factors on compressive strength of low-density foamed concrete were obtained by the single factor test method based on the targeted dry density and compressive strength. The results show that the HT composed of pollution-free animal protein oil and vegetable oil is an efficient foaming agent and can produce stable foams. The cementation ability of cement can be fully expressed when a water to cement ratio of 0.45~0.5 is employed, making foamed concrete have a compressive strength higher than 2 MPa. The foam content is inversely proportional to the compressive strength and dry density of foamed concrete, and the volume ratio of slurry to foam should be 2:1~3:1. The content of fly ash is also inversely proportional to the compressive strength but positively proportional to the dry density. When the content of admixture is 40~55%, the compressive strength of foamed concrete with low density is not less than 2 MPa. The mixing proportion can be changed in the reasonable range to meet the requirements of different projects.
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