In response to current strict laws aiming to reduce motor vehicle emissions, more and more research projects are being carried out in order to enhance the flow of automotive catalysts. There have been substantial efforts to further refine the SCR technology (selective catalytic reduction) for diesel-powered vehicles. Furthermore, only a little distance from the catalytic input between the exhaust system is available for a mobile SCR system. This therefore leads to an insufficient urea residence period, and evaporation and thermolysis at the catalyst entry cannot therefore be completed. This can lead to substantial secondary ammonia and isocyanic acid emissions. Therefore, fast thermolysis, effective ammonia blend with exhaust gas and reduction of ammonia slip are crucial factors for the deployment of SCR technology on cars. The Computational Fluid Dynamics (CFD) approach is used for optimizing the exhaust gas flow inside the existing catalyst by changing intake cone designs which is intended to be used on Euro VI/Bharat Stage-VI emissions legislation compliant heavy-duty diesel engines in India. This study is divided in to two parts. The first part of the study deals with finding the optimized ammonia injector location, and in the second part, the proposed inlet cone design’s flow velocity uniformity index is estimated and compared with that of the existing SCR catalyst model.
In vehicle design, safety of occupants is one of the most important criteria. During side collisions, space between vehicle body and occupants is very less as compared to frontal collision. Hence, scope for energy absorption due to deformation of vehicle body in side collisions is less. The strength of side door plays important role in the framework of vehicle side body. The strength of side doors during side collision depends upon the impact beam, vehicle construction, layout of doors etc. Among the mentioned parameters, strength of impact beam is a crucial parameter. The impact beam absorbs notable amount of impact energy by deforming during side collision. Design of side impact beam should be optimum as it is limited by weight of vehicle. Parameters like material, dimensions, shape and mountings of beam inside the door are affecting the strength of side impact beam. In this work parameters of circular cross-section impact beam like diameter of beam, thickness of beam and angle of mounting inside the door are studied. Finite element simulation of side impact beam is done in ABAQUS software and its relative effects on Specific Energy Absorption (SEA) capacity of beam is studied. The simulation results are validated with available literatures. The ANOVA analysis followed by Design of Experiments is used to determine contribution of each parameter on SEA. Further various parameters of circular impact beam are studied by examining the result analysis for crashworthiness of side door.
The continuing efforts of automotive technology aim to deliver even greater safety benefits and reduce the weight of a vehicle. Thin-walled beams (TWB) are widely used as strengtheners or energy absorbers in vehicle bodies due to their lightweight and excellent energy absorption capacity. Thus, researchers are interested in the collapse behaviour and mechanical properties of thin-walled beams under static and dynamic loadings. Circular TWB is commonly used in vehicle side doors. In the event of a side collision, this beam deforms and absorbs the greatest amount of impact energy. In this study, the energy absorption capability and crashworthiness of polygonal cross-section TWBs subjected to lateral impact was investigated using numerical simulations. Polygonal TWB ranging from square to dodecagon, as well as circular cross section, were selected for this study. Energy absorption (EA), specific energy absorption (SEA) and crash force efficiency (CFE) crashworthiness indicators are employed to evaluate the bending collapse performance. Because TWB thickness and weight have a greater impact on bending performance, they were kept constant across all polygons. In ABAQUS explicit dynamic software, finite element simulations are performed, and plastic hinges and flattening patterns of all polygons are examined. The results show that heptagon, octagon, and nonagon cross-section TWB perform better in crashworthiness than square and circular TWB.
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