For enhanced range, higher payload capacities and for miniaturized propulsion systems, today's strategic and tactical weapon system designers demand for higher density and specific impulse of the propellant. In order to enhance the density impulse of HTPB/DOA/RDX/AP/Al based composite propellant, studies have been carried to replace conventional HTPB/DOA binder system with hydroxyl terminated block copolymer of polybutadiene and ϵ‐caprolactone with NG as plasticizer. Total eight numbers of compositions were formulated with varying content of RDX. Both binder systems were compared in propellant compositions by evaluating various physical, thermal and ballistic properties. Various rocket performance parameters of each formulation were theoretically predicted by NASA CEC‐71 program and burning rate was measured in pressure ranges of 3‐7 and 7‐11 MPa by the acoustic emission technique. In addition, density, viscosity build up, calorimetric values, thermal decomposition and sensitivity parameters of each composition were also assessed and compared. In an outcome, it was concluded that HTBCP25/NG based propellant compositions enhance the density by 4.4–5 % and calorimetric values by 12–15 % as compared to HTPB/DOA based compositions. Strand burning rate data show enhancement of burning rate by 40–70 % at 7 MPa pressure in HTBCP25/NG based compositions. Impact and friction sensitivity data also revealed their utility in propellant compositions for future applications.
In present study, two types of montmorillonite clay, organically modified with polar and apolar moieties, are used, for preparation of HTPB‐clay nanocomposites (HCN) by dispersion of nanoclay in polymer matrix with high shear mixing. These nanocomposites are evaluated in composite propellants for their catalytic effect on decomposition of ammonium perchlorate a work horse oxidizer. Several composite propellant formulations containing 1–3 weight % of nanoclays over binder, were prepared. Along with this, formulations with conventional burning rate catalyst like iron oxide in 1–3 weight % over binder, and formulation without any burning rate catalyst as base composition were also processed. All these formulations were evaluated by means of theoretical prediction, end of mix viscosity, ballistic properties, mechanical properties, sensitivity parameters and thermophysical properties. Experimental results showed that HCN based compositions have lower or comparable end of mix viscosity than base compositions. Further characterization revealed that formulations with 3 weight % of nanoclays over binder have 70 % higher burning rate than base composition as well as 20–25 % higher burning rate than compositions having 3 weight % of iron oxide over binder. Pressure exponent values are determined for 3 to 11 MPa of pressure range and were found to be significantly higher for HCN based compositions (0.33 to 0.7) in comparison to the base composition. Mechanical properties and sensitivity data of HCN based compositions are comparable with base composition. Thermal studies revealed decrease in onset temperature of decomposition of AP with presence of nanoclay which may be the probable cause for enhancement in burning rate.
In a systematic study to compare the effects of the values of burning rate and pressure exponent in RDX‐AP based composite propellant, various compositions with varying percentages of zirconium carbide (ZrC) and zirconium silicate (ZrSiO4) were formulated to select a suitable candidate. Various rocket parameters of each formulation were theoretically predicted by the NASA CEC‐71 program and the burning rate was evaluated in pressure range of 3–11 MPa. In addition, density, sensitivity, and thermal properties of compositions having maximum effects on pressure exponent’s values were also evaluated. It was concluded that ZrSiO4 enhances the pressure exponent “n” value substantially, whereas ZrC doesn’t have significant effects on it as compared to base composition and also provides higher density values of composite propellant formulated.
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