No abstract

Natural rubber is widely known to possess good mechanical properties. However, due to the existence of numerous reactive double bonds on the molecular backbone, natural rubber is highly susceptible to degradation by thermal aging. To overcome such shortcomings, natural rubber is frequently blended with synthetic rubbers such as chloroprene rubber. Chloroprene rubber is one of the most important specialty rubber for nontire application, for example rubber fender. The present study investigates the effects of two different blend ratios of natural rubber (standard Indonesian rubber or SIR 10) and chloroprene rubber on the cure, tensile properties, and morphology of rubber blends. The blends of SIR 10/chloroprene rubber are prepared by using laboratory kneader and laboratory two‐roll mill. Rubber blending is made from mixture of natural rubber SIR 10 and synthetic rubber chloroprene rubber with variation of SIR 10/chloroprene rubber ratio PF1 100/0; PF2 70/30; PF3 30/70; PF4 0/100 phr. Furthermore, each variable is tested to determine the rheological and mechanical properties including tensile strength, elongation at break, hardness, and compression set. The addition of chloroprene rubber also causes an increment in the tensile strength and elongation at break. However, only PF3 shows satisfied result compared to the requirements standard (ISO 17357‐1:2014 Ship and Marine Technology‐Floating Pneumatic Rubber Fenders).

Tire retreading is a prospective industry. Old tires are repaired and retreaded with suitable tread compounds to fulfill the requirement as the new ones. One of the important components in tire retreading process is cushion compound. Cushion compound consists of unsaturated rubber, in this case natural rubber Hevea brasiliensis was used, less phr of filler compared to the retread compound, and additives such as peptizer, tackifier, processing oil, antioxidant, activator, accelerator and curatives. Tackifier is an important component in cushion compound since its role to make a bonding between different layer, the initial tire after buffing and new retread layer. Tackifier should has good resistance, good compatibility and does not affect the rheological and dynamical properties of bonded rubber. The general tackifier that used in industries are hexamethyl tetramine as methylene donor and resorcinol as methylene acceptor. There is certain reaction between those two additives that determine how good the performance of cushion compound and its effect to retreading process. To obtain optimum reaction, comparison between resorcinol and hexamethyl tetramine were varied as 1:1 (FRR1), 1:2 (FRR2) and 1:3 (FRR3). Hardness test, compression test, rebound resilience, tensile and tear strength, and FTIR were done to observe the optimum variation for retread application. Compared to the control with no tackifier at all, FRR2 showed the optimum result with 21.75 MPa (min. 19 Mpa) and 454,54% elongation at break (min. 450%). The most interesting result was observation by using FTIR, it was detected that the crosslink density was significantly higher than other formulation. It is a new breakthrough which is minimum tackifier with certain treatment could give better performance.

The current method used in latex industries to determine the volatile fatty acids contents of Hevea brasiliensis latex is steam distillation. However, the accuracy of the method has been debated for some time. We assessed the accuracy of the method and developed a new, more reliable high-performance liquid chromatographic method of determining acids in latex. The volatile fatty acids (formic, acetic, propionic, butyric, and valeric acids) and nonvolatile organic acids (oxalic, malic, lactic, citric, and succinic acids) in latex are directly determined simultaneously for the first time with high sensitivity and without losses during sample preparation. To avoid errors from derivatization, an acid-resistant Prevail HPLC column and a gradient mobile phase of 25 mM potassium dihydrogen phosphate (pH 2.5) and acetonitrile were employed. Under optimum conditions, the calibrations of both types of acids demonstrated satisfactory correlation coefficients of ≥0.990, with limits of detection ranging from 0.02 to 395 mM. The developed method demonstrated the profiles of acids in field and concentrated latex of the same batch. Moreover, the evolution of the profiles of all studied acids in both types of latex during a 3-month period was also revealed.

The performance of tire tread is measured by the combination of “magic triangle properties.” They are rolling resistance, traction, and wear. To obtain high quality of tire tread, good quality of rubber compound is necessary to be prepared. Natural rubber (NR) has a wide application especially in tire tread. Cured Butadiene Rubber (BR) impacts excellent abrasion resistance and low rolling resistance due to its low glass transition temperature (Tg). Mastication process is a very important step in compounding preparation. To obtain homogeneous compounding, mastication has to be prepared well. Recently, the effect of peptizer in the mastication process of natural rubber/butadiene rubber has been investigated by using Vestenamer, Aktiplast 8, and Rhenosin 145. To validate to method and formulation, the experiment is repeated three times to find out the type of peptizer that provide the highest compatibility to masticate natural rubber and butadiene rubber as well. The experimental design is done to collect the data and repeatability of each peptizer effect is analyzed by calculating the variance (ANOVA test). As expected, the addition of Vestenamer significantly increases the mechanical properties, and it has better repeatability than others. However, the value of tensile strength and tear strength are still lower than Aktiplast, but it has already fulfilled the requirement, 20 N/mm2 and 200 N, for tensile strength and tear strength, respectively. It is proved that Vestenamer can optimize the mastication process.