Investigating and predicting the magnetization of bulk superconducting materials and developing practical magnetizing techniques is crucial to using them as trapped field magnets (TFMs) in engineering applications. The pulsed field magnetization (PFM) technique is considered to be a compact, mobile and relative inexpensive way to magnetize bulk samples, requiring shorter magnetization times (on the order of milliseconds) and a smaller and less complicated magnetization fixture; however, the trapped field produced by PFM is generally much smaller than that of slower zero field cooling (ZFC) or field cooling (FC) techniques, particularly at lower operating temperatures. In this paper, the PFM of two, standard Ag-containing Gd-Ba-Cu-O samples is carried out using two types of magnetizing coils: 1) a solenoid coil, and 2) a split coil, both of which make use of an iron yoke to enhance the trapped magnetic field. It is shown that a significantly higher trapped field can be achieved using a split coil with an iron yoke, and in order to explain these how this arrangement works in detail, numerical simulations using a 2D axisymmetric finite element method based on the H-formulation are carried to qualitatively reproduce and analyse the magnetization process from both electromagnetic and thermal points of view. It is observed that after the pulse peak significantly less flux exits the bulk when the iron core is present, resulting in a higher peak trapped field, as well as more overall trapped flux, after the magnetization process is complete. The results have important implications for practical applications of bulk superconductors as such a split coil arrangement with an iron yoke could be incorporated into the design of a portable, high magnetic field source/magnet to enhance the available magnetic field or in an axial gap-type bulk superconducting electric machine, where iron can be incorporated into the stator windings to 1) improve the trapped field from the magnetization process, and 2) increase the effective air-gap magnetic field.
Single-grain, (RE)−Ba−Cu−O [(RE)BCO)]bulk high-temperature superconductors have significant potential for application as trapped field magnets in a range of engineering devices. However, it is not trivial to fabricate single grains of (RE)BCO due to the complexity of the growth process, especially when the sample diameter exceeds 25 mm. In particular, difficulties associated with the seed crystal can lead to poor grain growth or to complete growth failure. We have employed an optimized buffer technique, which was determined by optimizing targeted critical parameters of the buffer pellet, including the choice of the buffer pellet composition and its aspect ratio, for the reliable fabrication of large, single grains of (RE)BCO. Potential candidates for the buffer pellet composition have been identified to yield successful grain growth and good superconducting properties. The optimum aspect ratio of the buffer pellet was also determined as part of this study. The optimized buffer pellet capped with the seed crystal has been demonstrated to work effectively as an efficient seed crystal and to aid significantly the growth of the Y-123 phase. We show that this optimized buffer technique ameliorates problems associated with both interfacial stress (commonly occurring at the seed/sample interface) and problems of grain contamination. We have fabricated a 40.8 mm diameter single-grain bulk superconductor and more than 25 single-grain YBCO samples with diameters in the range 25−35 mm by a significantly improved top-seeded melt growth process.
Reliable seeding of the superconducting (RE)Ba 2 Cu 3 O 7−δ (RE-123) phase is a critical step in the melt growth of large, single grain, (RE)BaCuO ((RE)BCO) bulk superconductors. Recent improvements to the top seeded melt growth (TSMG) processing technique, which is an established method of fabricating bulk (RE)BCO superconductors, based on the use of a buffer layer between the seed and green body preform, has significantly improved the reliability of the single grain growth process. This technique has been used successfully for the primary TSMG and infiltration melt growth of all compositions within the ((RE)BCO-Ag) family of materials (where RE=Sm, Gd and Y), and in recycling processes. However, the mechanism behind the improved reliability of the melt process is not understood fully and its effect on the superconducting properties of the fully processed single grains is not clear. In this paper, we investigate the effect of the use of a buffer pellet between the seed and green body on the microstructure, critical current, critical temperature and trapped field of the bulk superconductor. We conclude that the introduction of the buffer pellet evolves the melt growth process towards that observed in the technologically challenging hot seeding technique, but has the potential to yield high quality single grain samples but by a commercially viable melt process.
A fundamental requirement of the fabrication of high performing, (RE)–Ba–Cu–O bulk superconductors is achieving a single grain microstructure that exhibits good flux pinning properties. The top seeded melt growth (TSMG) process is a well-established technique for the fabrication of single grain (RE)BCO bulk samples and is now applied routinely by a number of research groups around the world. The introduction of a buffer layer to the TSMG process has been demonstrated recently to improve significantly the general reliability of the process. However, a number of growth-related defects, such as porosity and the formation of micro-cracks, remain inherent to the TSMG process, and are proving difficult to eliminate by varying the melt process parameters. The seeded infiltration and growth (SIG) process has been shown to yield single grain samples that exhibit significantly improved microstructures compared to the TSMG technique. Unfortunately, however, SIG leads to other processing challenges, such as the reliability of fabrication, optimisation of RE2BaCuO5 (RE-211) inclusions (size and content) in the sample microstructure, practical oxygenation of as processed samples and, hence, optimisation of the superconducting properties of the bulk single grain. In the present paper, we report the development of a near-net shaping technique based on a novel two-step, buffer-aided top seeded infiltration and growth (BA-TSIG) process, which has been demonstrated to improve greatly the reliability of the single grain growth process and has been used to fabricate successfully bulk, single grain (RE)BCO superconductors with improved microstructures and superconducting properties. A trapped field of ∼0.84 T and a zero field current density of 60 kA cm−2 have been measured at 77 K in a bulk, YBCO single grain sample of diameter 25 mm processed by this two-step BA-TSIG technique. To the best of our knowledge, this value of trapped field is the highest value ever reported for a sample fabricated by an infiltration and growth process. In this study we report the successful fabrication of 14 YBCO samples, with diameters of up to 32 mm, by this novel technique with a success rate of greater than 92%.
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