Analyzing vibration data using deep neural networks is an effective way to detect damages in rotating machinery at an early stage. However, the black-box approach of these methods often does not provide a satisfactory solution because the cause of classifications is not comprehensible to humans. Therefore, this work investigates the application of the explainable AI (XAI) algorithms to convolutional neural networks for vibration-based condition monitoring. Thus, the three XAI algorithms GradCAM, LRP and LIME with a modified perturbation strategy are applied to classifications based on the Fourier transform as well as the order analysis of the vibration signal. The following visualization as frequency-RPM maps and order-RPM maps allows for an effective assessment of saliency values for variable periodicity of the data, which translates to a varying rotation speed of a real-world machine. To compare the explanatory power of the XAI methods, investigations are first carried out with a synthetic data set with known class-specific characteristics. Both a visual and a quantitative analysis of the resulting saliency maps are presented. Then, a real-world data set for vibration-based imbalance classification on an electric motor, which runs at a broad range of rotation speeds, is used. The results indicate that the investigated algorithms are each partially successful in providing sample-specific saliency maps which highlight class-specific features and omit features which are not relevant for classification.
This work explores conditional Generative Adversarial Networks (cGANs) as a tool to create realistic appearing CT slice images with pre-defined imperfections for the verification of automated defect detection algorithms. We aim to create an effective and efficient technique to simulate defects in CT slice images by implementing a new method which can simulate realistic textures and shapes. The problem is stated as an image to image translation task, where a new image is generated based on a given semantic description of the desired realistic image. This semantic description is a material based segmentation of the image with additional circular segments indicating the rough size and position of the intended defect. Based upon related work on cGANs, a convolutional neural network architecture is introduced and applied to our task. This method was trained and evaluated using 2D slice images derived from industrial CT datasets of automotive pistons. Our method showed promising results, producing convincing images in under one minute of computation with image resolutions of 256 by 256 pixels.
Analyzing vibration data using deep neural network algorithms is an effective way to detect damages in rotating machinery at an early stage. However, the black-box approach of these methods often does not provide a satisfactory solution because the cause of classifications is not comprehensible to humans. Therefore, this work investigates the application of explainable AI (XAI) algorithms to convolutional neural networks for vibration-based condition monitoring. For this, various XAI algorithms are applied to classifications based on the Fourier transform as well as the order analysis of the vibration signal. The results are visualized as a function of the revolutions per minute (RPM), in the shape of frequency-RPM maps and order-RPM maps. This allows to assess the saliency given to features which depend on the rotation speed and those with constant frequency. To compare the explanatory power of the XAI methods, investigations are first carried out with a synthetic data set with known class-specific characteristics. Then a real-world data set for vibration-based imbalance classification on an electric motor, which runs at a broad range of rotation speeds, is used. A special focus is put
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