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This study was carried out in conjunction with the investigation, reported in Part I, on the microstructural characteristics of an alumina-spinel castable with several percentages of MgO content. Bulk density and cold crushing strength of samples were evaluated dried and at three fired states (1000, 1200, 1400 °C). Results indicate little influence of MgO additions on physico-chemical properties of the alumina-magnesia/self-forming spinel castable. Characteristics compared with those reported for conventional alumina-spinel castables did not show large difference in values. Therefore, the alumina-magnesia/self-forming spinel castable could be a possible material for substitution of the conventional alumina-spinel castable.

Refractories containing magnesium aluminate spinel (MgAl2O4) are materials for emerging technology in several applications like cement and steelmaking processes. In order to deep the understanding of these castables, this work presents the microstructural characteristics of an alumina-magnesia/self-forming spinel castable. Several variables such as MgO content, firing temperature and spinel formation are analyzed through XRD and SEM analysis. The results showed that the processes of spinel formation and nucleation are not strongly affected by the MgO content, but that the crystal growth is enhanced for samples with 6.0 wt% MgO. Hibonite (CA6) bonding in the castable matrix showed a needlelike structure that could increase hot properties of the material. MgO content in the castable seems to affect the hibonite development. The development of a self-forming spinel castable without any synthetic spinel grains appears to be promissory for optimum refractory linings.

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