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This paper describes a multiscale approach used to model polymer clay nanocomposites (PCNs) based on a new altered phase concept. Constant-force steered molecular dynamics (SMD) is used to evaluate nanomechanical properties of the constituents of intercalated clay units in PCNs, which were used in the finite element model. Atomic force microscopy and nanoindentation techniques provided additional input to the finite element method (FEM) model. FEM is used to construct a representative PCN model that simulates the composite response of intercalated clay units and the surrounding polymer matrix. From our simulations we conclude that, in order to accurately predict mechanical response of PCNs, it is necessary to take into account the molecular-level interactions between constituents of PCN, which are responsible for the enhanced nanomechanical properties of PCNs. This conclusion is supported by our previous finding that there is a change in crystallinity of polymeric phase due to the influence of intercalated clay units. The extent of altered polymeric phase is obtained from observations of a zone of the altered polymeric phase surrounding intercalated clay units in the "phase image" of PCN surface, obtained using an atomic force microscope (AFM). An accurate FEM model of PCN is constructed that incorporates the zone of the altered polymer. This model is used to estimate elastic modulus of the altered polymer. The estimated elastic modulus for the altered polymer is 4 to 5 times greater than that of pure polymer. This study indicates that it is necessary to take into account molecular interactions between constituents in nanocomposites due to the presence of altered phases, and furthermore provides us with a new direction for the modeling and design of nanocomposites.

Polymer clay nanocomposites (PCN) of Polyamide6 and sodium montmorillonite are prepared using different organic modifiers (12-aminolauric acid, n-dodecylamine, and 1,12-diaminododecane) to study effect of organic modifiers on structure and nanomechanical properties of PCN. Using X-ray diffraction and differential scanning calorimetry, crystalline nature of PCNs are evaluated. Nanoscale viscoelastic properties of PCNs are evaluated using nanodynamic mechanical analyzer (NanoDMA). Nanoscale elastic modulus and hardness of PCNs are evaluated using nanoindenter. PCNs show enhancement in elastic modulus, storage modulus, loss modulus, and loss factor by maximum amount of 62.88%, 56.38%, 145.74%, and 71.43%, respectively, and decrease in percentage crystallinity by 16.52% compared to pure polymer. This result indicates that organic modifiers have effect on crystallinity and nanomechanical properties of PCN. To evaluate effect of clay loading on nanomechanical properties of PCN, PCN containing 12-aminolauric acid is synthesized with different weight percent (3, 6, and 9% of weight of polymer) of organically modified montmorillonite (OMMT), which shows that nanomechanical properties of PCN improves with increase in clay loading. Our study reveals that change in crystallinity of polymer in PCN may have role in the enhancement of nanomechanical properties of PCNs in comparison to pristine polymer.

In studying the morphology, molecular interactions, and physical properties of organically modified montmorillonite (OMMT) and polymer clay nanocomposites (PCNs) through molecular dynamics (MD), the construction of the molecular model of OMMT and PCN is important. Better understanding of interaction between various constituents of PCN will improve the design of polymer clay nanocomposite systems. MD is an excellent tool to study interactions, which require accurate modeling of PCN under consideration. Previously, the PCN models were constructed by different researchers on the basis of specific criteria such as minimum energy configuration, density of the polymer clay nanocomposite, and so forth. However, in this article we describe the development of models combining experimental and conventional molecular modeling to develop models, which are more representative of true intercalated PCN systems. The models were used for studying the morphological interactions and physical properties. These studies gave useful information regarding orientation of organic modifiers, area of coverage of organic modifiers over the interlayer clay surface, interaction of organic modifiers with clay in OMMT, interaction among different constituents of PCN, conformational and density change, and actual proportion of mixing of polymer with clay in PCN. We have X-ray diffraction and photoacoustic Fourier transform infrared spectroscopy to verify the model.

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Polymer clay nanocomposites (PCN) show enhanced mechanical, thermal, liquid or gas barrier properties in comparison to pure polymer. However, the mechanisms for enhancement of these physical properties of PCN are not well understood. This knowledge is important for tailoring the properties of PCN to desired specifications. Our earlier study showed that organic modifiers have significant influence on the crystallinity and nanomechanical properties of PCN. For quantitative evaluation of the influence of organic modifiers on the crystallinity and nanomechanical properties of PCN, molecular models of three intercalated PCNs containing same polymer and clay but with three different organic modifiers are constructed in this work. Using molecular dynamics simulations, the interaction energies among the different constituents of PCNs are evaluated. This study reveals that the interactions between polymer, organic modifiers, and intercalated clay are critical factors in controlling the crystallinity and enhancement of nanomechanical properties of PCN. We have described the possible mechanisms leading to change in crystallinity and nanomechanical properties.

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In this work, using photoacoustic Fourier transform infrared spectroscopy (FTIR) we have studied the structural distortion of clay crystal structure in organically modified montmorillonite (OMMT) and polymer clay nanocomposites (PCN). To study the effect of organic modifiers on the distortion of crystal structure of clay, we have synthesized OMMTs and PCNs containing same polymer and clay but with three different organic modifiers (12-aminolauric acid, n-dodecylamine, and 1,12-diaminododecane), and conducted the FTIR study on these PCNs. Our previous molecular dynamics (MD) study on these PCNs reveals that significant nonbonded interactions (van der Waals, electrostatic interactions) exist between the different constituents (polymer, organic modifier, and clay) of nanocomposites. Previous work based on X-ray diffraction (XRD) and differential scanning calorimetry (DSC) on the same set of PCNs shows that crystallinity of polymer in PCNs have changed significantly in comparison to those in pristine polymer; and, the nonbonded interactions between different constituents of PCN are responsible for the change in crystal structure of polymer in PCN. In this work to evaluate the structural distortion of crystal structure of clay in OMMTs and PCNs, the positions of bands corresponding to different modes of vibration of Si—O bonds are determined from the deconvolution of broad Si—O bands in OMMTs and PCNs obtained from FTIR spectra. Intensity and area under the Si—O bands are indicative of orientation of clay crystal structures in OMMTs and PCNs. Significant changes in the Si—O bands are observed from each vibration mode in OMMTs and PCNs containing three different organic modifiers indicating that organic modifiers influence the structural orientation of silica tetrahedra in OMMTs and PCNs. Deconvolution of Si—O bands in OMMTs indicate a band at ∼1200 cm−1 that is orientation-dependent Si—O band. The specific changes in intensity and area under this band for OMMTs with three different organic modifiers further confirm the change in structural orientation of silica tetrahedra of OMMTs by organic modifiers. Thus, from our work it is evident that organic modifiers have significant influence on the structure of polymer and clay in PCNs. It appears that in nanocomposites, in addition to strong interactions at interfaces between constituents, the structure of different phases (clay and polymer) of PCN are also altered, which does not occur in conventional composite materials. Thus, the mechanisms governing composite action in nanocomposites are quite different from that of conventional macro composites.